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PowerMate

Operation Manual

DAILY MAINTENANCE SCHEDULE

NOTE: If attempting any service repair work disconnect the battery by

depressing the toggle on the circuit breaker.



Inspect unit frame for structural damage.



Inspect wheels and tires. Grease the wheels if required.

Ensure the cotter pins are in place.



Inspect all bolts and fasteners are in place and secure.



Inspect the load straps for damage. Nicks or tears are not

acceptable.



Inspect the push button switches for condition and

operation. Make sure the wiring is secure.



Test the circuit breaker for operation. Cycle the unit

testing for operation, direction and smoothness.



Observe the roller operation in the outer frame rails. Oil

rollers as required. Inspect the drive screw and ballnut for
damage, bending (wobble during operation), and
lubrication.



Ensure the operating manual is readily available for

reference.



Keep the battery fully charged.

FOR PARTS AND SERVICE CONTACT:

1-800-697-

Mate

PN 011820 Rev.F

Eng. 12/ 09/ 20

8.05

Содержание ALUMINUM L Series

Страница 1: ...PN 011900 Rev J PN 310570 Rev J Eng 12 09 20 For Serial Numbers 43600 and higher T20 010 14...

Страница 2: ...Procedure for Repairing Drive Screw Assembly Ballnut Removal and Replacement Installation of Sealed Batteries Bottom Rubber Guard Replacement Push Button Switch Replacement Strapbar Assembly for L Ser...

Страница 3: ...e Instructions and Safety rules in this manual could result in death or serious injury Read the Operating Manual completely Only competent trained operators may use this equipment Training is essentia...

Страница 4: ...climber is delivered unpack and inspect the unit for damage or shortage of parts If required make note of any deficiencies on the Delivery Acceptance Form Registering your unit for the Warranty can be...

Страница 5: ...ator should LEARN HOW TO DO THE FOLLOWING General Use the Load Recommendation Instructions Follow the General Safety Rules Strapbars Adjust the location of the strapbars Adjust tighten and release the...

Страница 6: ...h if not avoided will result in death or serious injury Safety Alert Symbol This symbol indicates a potential personal injury hazard Safety information following this symbol must be followed to avoid...

Страница 7: ...ER DECAL CRUSH HAZARD FOOT 057020A 1 8 DANGER DECAL ELECTRICAL SHOCK 057030A 1 9 WARNING DECAL ROTATING SHAFT PICTOGRAM 057100A 1 10 WARNING DECAL CRUSH HAZARD FOOT PICTOGRAM 057140A 2 11 WARNING DECA...

Страница 8: ...AL ELECTRICAL SHOCK 057030A 1 7 WARNING DECAL CRUSH HAZARD FOOT PICTO 057140A 2 8 WARNING DECAL KEEP OFF 057050A 1 9 WARNING DECAL MOVING PARTS Large 057060A 1 10 WARNING DECAL PINCH POINT HAZARD 0570...

Страница 9: ...tions safety procedures maintenance practices controls operation loading are required at all times WARNING Only trained personnel shall operate PowerMate equipment Failure to comply may result in poss...

Страница 10: ...step size and integrity turn radius considerations etc Always use the recommended number of operators for a load Check the work site Inspect the area to be traversed with the PowerMate unit Avoid debr...

Страница 11: ...ed in packaging the load and sharp items such as nails projecting from the load Protect the PowerMate strapping material from sharp edges to prevent strap failure Always inspect straps prior to use In...

Страница 12: ...ources away from battery Do not strike the sides of a battery with any spark producing item Make sure work area is well ventilated Never touch both battery terminals with bare hands at the same time R...

Страница 13: ...es If an extension cord is necessary use a cord with a current rating at least equal to that of the charger Cords rated for less amperage than the charger may overheat Ensure the pins of the extension...

Страница 14: ...ntenance or cleaning Disconnect the power plug by pulling the plug not the cord Do not handle the plug with wet hands Unplug the charger when not in use 12V IN VEHICLE CHARGER WARNING The In vehicle c...

Страница 15: ...r will indicate the charge status by LED indicators Refer to the specific Charger documentation 4 To discontinue the charge cycle dis engage the Charger Male Plug from the Charging Receptacle 5 The Po...

Страница 16: ...400 182 500 227 450 204 500 227 450 204 500 227 350 159 650 295 650 295 650 295 650 295 650 295 500 227 300 136 300 136 300 136 250 113 250 113 200 91 300 136 300 136 300 136 250 113 250 113 200 91 30...

Страница 17: ...hown in D the PowerMate can be positioned anywhere on the vehicle bed 1 Locate the PowerMate as shown in D with the wheels just far enough away from the end of the tailgate vehicle bed to allow the L...

Страница 18: ...ate and load to rest on the next step as shown in figure C Repeat the above steps 4 and 5 until the top of the stairs are reached Note The PowerMate can be parked on the stairs in a balance position s...

Страница 19: ...should be examined by a trained and competent service person The 12 volt DC battery system is maintenance free and sealed The gelled electrolyte inside the battery requires no maintenance whatsoever...

Страница 20: ...1 14 SOLID STATE CONTROLLER 052810A 1 15 BATTERY BOX COVER 110160B 1 16 EXTRUDED RUBBER CHANNEL LS 110431A 1 17 BUZZER ASSEMBLY 301522B 1 18 BATTERY SPACING BRACKET PF 310430B 1 19 CHARGE PLUG ASSEMB...

Страница 21: ...3 8 050051A 1 9 WASHER 3 8 SAE ZINC 050050A 1 10 NUT 5 16 18NC T 050625A 1 11 BATTERY BOX ALUMINUM L 1 110170H 1 12 CIRCUIT BREAKER TOGGLE 051366A 1 13 BATTERY PACK SUB ASSEMBLY LS RH 316054A 1 14 SOL...

Страница 22: ...T LOCKNUT M26 x 1 5P 082090A 1 15 SET SCREW 1 4 20NC x 5 16 050550B 2 16 BALLNUT BRACKET LIFTGATE PF 380250B 1 17 WASHER DISC SPRING M26 080830A 1 18 BALLNUT METRIC 5 8 Version 080170C 1 19 DRIVE SCW...

Страница 23: ...NUT LOCKNUT M26 x 1 5P 082090A 1 15 SET SCREW 1 4 20NC x 5 16 050550B 2 16 BALLNUT BRACKET LIFTGATE PF 380250B 1 17 WASHER DISC SPRING M26 080830A 1 18 BALLNUT METRIC 5 8 Version 080170C 1 19 DRIVE SC...

Страница 24: ...E DRIVE 050820F 1 4 WASHER THRUST BRONZE 060 050840A 2 5 WASHER BOTTOM BRAKE DRIVE 050850B 1 6 WASHER THRUST STEEL 1 2 x 060 050920A 1 7 ROLL PIN SPIROL 3 16 x 1 1 8 051680A 1 8 WASHER BRAKE TOP 05094...

Страница 25: ...No QTY ITEM WASHER 5 8 PLATE ZINC 050040A 2 1 BEARING THRUST STEEL 050120A 1 2 WASHER DISC SPRING 5 8 050830B 1 3 WASHER THRUST STEEL 1 2 x 060 050920A 2 4 URETHANE BUMPER 1 2 L x 5 8 ID 100700A 1 5 2...

Страница 26: ...that the strapbar mounting hardware is secure Check that the load binding straps are not cut or frayed and that the strap locking handles are secure 6 Remove the drive screw as outlined under Drive Sc...

Страница 27: ...n the equipment as outlined elsewhere in this manual 13 Replace the 2 rubber grips on the heelplate of the outer frame 14 Remove the control handle assembly and replace the two pushbuttons 15 Check th...

Страница 28: ...if it is intended to replace the Ballnut or removing the Drive Screw for service replacement complete those procedures first before continuing with the override bearing replacement 3 As per the screw...

Страница 29: ...t will fall out 7 Note the direction the ballnut must assemble to the drive screw Slide the arbor over the drive screw short turned end until it stops at the start of the drive screw thread Slide the...

Страница 30: ...eplacement Battery Packs 316053 and 316054 as shown below 9 Install 1 Styrofoam Packing between Batteries and Battery Box ends 10 Connect Red Positive Wires to the Circuit Breaker bottom LOAD post 11...

Страница 31: ...s to align the holes of the new Rubber Guard and the Toeplate 4 Apply the two 2 C Clamps either side of the center hole leaving room to apply a Washer 5 Insert a Carriage Bolt and Washer through the c...

Страница 32: ...Push Button Switches using the 1 4 screwdriver 5 Re attach the wiring to the replacement Push Button Switches 6 Re insert the Push Button Switches into the Handle Housing 7 Screw on the Button Caps a...

Страница 33: ...NECTOR LS 110020D 2 5 NUT 1 4 20 RING LOCK ZINC 050610 6 6 WASHER PLATE 1 4 ZINC 050070 3 7 SCREW PAN HD SLOT 1 4 20x1 1 4 050580 2 8 SCREW 1 4 20NC THUMB 050583 2 9 FELT STRAP BAR 1 4 x 2 x 23 101960...

Страница 34: ...Battery 12V 10MAH Sealed Dryfit Pack No 316053 RH Battery 12V 10MAH Sealed Dryfit Pack No 316054 Circuit Breaker Power Disconnect PN 051366 Toggle Switch SPST PN 051360 These wires pass thru the left...

Страница 35: ...0 LH Battery 12V 10MAH Sealed Dryfit Pack No 316053 RH Battery 12V 10MAH Sealed Dryfit Pack No 316054 Circuit Breaker Power Disconnect PN 051366 Toggle Switch SPST PN 051360 These wires pass thru the...

Страница 36: ...affected wiring removed for clarity NOTE Refer to the Wiring Diagram in the PowerMate L Series Manual for your unit to confirm proper hook up NOTE Ensure the Washer Plate is under the Motor mounting l...

Страница 37: ...d e l L 1 L 2 W e ig h t 4 5 5 k g s 4 3 5 k g s H e ig h t 1 5 m 1 2 9 m W id th 6 1 m S tr a p b a r W id th 6 2 m L e n g th 4 1 m B a lls c r e w 1 5 8 8 m m S tr o k e L e n g th 1 0 2 m 8 6 m E...

Страница 38: ...ce life of the gear train and motor Smooth operation feel by controlled acceleration and deceleration motor voltage ramp up and ramp down eliminating jerkiness Automatically slows speed with heavy loa...

Страница 39: ...0 version of dryfit batteries good cyclic capability At 100 discharge up to discharge cut off voltage of 1 75 Volts cell more than 200 cycles can be obtained Considerably more cycles are possible with...

Страница 40: ...is the installers responsibility to ensure the wire is of proper size capable of carrying at least 7 Amps continuous In order to ensure maximum performance of the charger the following wire sizes are...

Страница 41: ...located towards the rear of the assembly 3 Position the RT Cart using your feet directly beneath the PowerMate wheels Center the wheel axle between the Side Plates of the RT Cart 4 Lower the PowerMat...

Страница 42: ...de of durable material which allows you to turn the PowerMate with it s load on a dime Move your loads effortlessly around tight corners while protecting your customer s property L P INTERNATIONAL INC...

Страница 43: ...nsisting of QTY PART No DESCRIPTION 1 410060 BOTTOM RUBBER GUARD ASSEMBLY 2 050210 SWITCH PUSH BUTTON 2 TERMINAL 1 400310 STRAP 10 c w HARDWARE 1 400150 BRAKE ASSEMBLY KIT 1 400160 BEARING OVERRIDE KI...

Страница 44: ...aused by atmospheric or chemical influences nor defects due to unskilled operation lack of maintenance and use of unprescribed lubricants Neither do they accept responsibility for normal wear and tear...

Страница 45: ...l Serial conforms to the protection requirements of Council directive 2006 42 EC Machinery Directive 2004 108 EC Electromagnetic Compatibility Directive on the approximation of the laws of the Member...

Страница 46: ...r damage Nicks or tears are not acceptable Inspect the push button switches for condition and operation Make sure the wiring is secure Test the circuit breaker for operation Cycle the unit testing for...

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