background image

PMAC Air Compressor

Powerex  

  100 Mundy Memorial Drive  

  Mt. Juliet, TN  37122  

  USA

P   1.888.769.7979  

  F   513.367.3125  

  www.powerexinc.com

IN598601AV  

  01/2020

Page 5 of 12

Troubleshooting Guide

Problem

Corrective Action

Motor does not run, runs slowly or is excessively noisy

1. 

Check wiring—make sure minimum voltage requirement is met and lead 

wires are connected properly. Correct as needed. 

2.  Check to make sure motor is not overloaded. Remove coupling and 

determine  if  noload  operation  of  motor  is  correct.  Check  rotation  of 

pump by hand. It should turn smoothly. If not, check for pump damage or 

obstruction in the pump.

Pump is noisy or rough, or puts too much load on the motor 

1. 

If amp draw and vibration are normal, allow the pump to run for a few 

minutes and determine if noise diminishes and disappears. If not, contact 

Powerex at 1-888-769-7979. 

2. 

Check to make sure isolation valves are open. Open ASME safety relief valve 

at the after cooler. Stop unit and correct valve installation or setting.

3.  Check to make sure that the pump is open to intake air. If isolation valves 

are  used  on  intake  and  are  accidently  closed  when  pump  is  running, 

pump damage can occur. This is not covered under warranty. Powerex 

recommends using a three way valve if isolation is desired so that no matter 

the valve position, a path to intake air is always open.

Amp draw is high

1. 

Check wiring—make sure voltage is within specified range and lead wires 

are connected properly. Correct as needed.

2. 

Check to make sure motor is not overloaded. Check rotation of pump by 

hand. It should turn smoothly. If not, check for pump damage or obstruction 

in the pump.

Excessive vibration

1. 

Check for damage. If the motor shaft becomes bent due to shipping, the 

mass of the pulley will be off center and generate vibrations. Replace the 

motor. 

2. 

If the pump is damaged, the fan may rub and cause noise. It is possible to 

replace just the fan. Contact Powerex at 1-888-769-7979 for instructions. 

3.  Some variation in vibrations profile is normal. 

Pump rotates in reverse for more than a few seconds when 

power is off.

1. 

Check valve is leaking, allowing compressed air to vent through the pump. 

If allowed to continue, pump damage may occur. Replace check valve.

2. 

Do not use check valve other than Powerex original equipment. 

Содержание PMAC

Страница 1: ...ings on the scroll compressor are regreaseable to allow extended compressor life Intended Usage ThisPowerexOil lessScrollsetisintendedforuseaspartofasystem The compressor set provides compressed air from the oil less scroll pump when the electric motor is powered The set includes the intake air filter pump motor coupling assembly appropriate safety guards with the optional aftercooler check valve ...

Страница 2: ...d digital signals Default outputs Analog Power Consumption 0 to 10 V or 0 to 20 mA Fault Signal Normally Closed 24V Fieldbus MODBus Installation Unpacking Receiving the Unit Immediately upon receipt of the compressor system the unit should be inspected for any damage which may have occurred in shipment Any shipping damage must be immediately filed with the freight carrier Repair or replace damaged...

Страница 3: ...y Powerex Engineering Improper cooling could lead to damage of the scroll pump Direct Coupled Models The Powerex Scroll Compressor assembly is designed to accommodate a variety of mounting options by utilizing the main baseplate Standard mounting uses rubber stud isolation mounts Special models may vary Operation Before Start Up 1 Make sure all safety warnings labels and instructions have been rea...

Страница 4: ... on 145 psig pumps Pump Coupling Replace Replace LEGEND Inspect Clean Replace NOTES 1 Inspect and perform maintenance periodically according to the maintenance schedule 2 The maintenance schedule relates to the normal operating conditions If the circumstances and load condition are adverse shorten the cycle time and perform maintenance accordingly 3 Tip seals do not require early replacement but m...

Страница 5: ... to intake air If isolation valves are used on intake and are accidently closed when pump is running pump damage can occur This is not covered under warranty Powerex recommends using a three way valve if isolation is desired so that no matter the valve position a path to intake air is always open Amp draw is high 1 Check wiring make sure voltage is within specified range and lead wires are connect...

Страница 6: ... Mt Juliet TN 37122 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN598601AV 01 2020 Page 6 of 12 Ref Description Part 1 REMOTE MOUNT ASSEMBLY OPTIONAL ST980210AJ 2 INTAKE FILTER ASSEMBLY VP000501AV 2a FILTER ELEMENT VP000508AV COVER REMOVED 2a ...

Страница 7: ...R SL500300AV 5 AFTERCOOLER SL060000AV 6 INTAKE FILTER ASSEMBLY VP000501AV 7 SAFETY VALVE 7a High Pressure Safety Valve 165 PSIG V 215900AV 7b Standard Pressure Safety Valve 140 PSIG V 215400AV 8 CHECK VALVE IP087700AV 9 COUPLING 3 4 NPT BRASS ST071515AV 10 ISOLATOR FOOT MOUNT IP639100AV 11 SCROLL ADAPTER PLATE GASKET IP088200AV 12 WELLNUT ASSEMBLY ST951005AJ 6 8 10 11 1 12 5 2 3 4 7 Item Number a2...

Страница 8: ...tenance Coupling Element Replacement The coupling element is designed to last for the life of the scroll pump If replacement does become necessary remove the coupling guard to gain access to the coupling rubber element 4 The photo below shows the coupling guard separated from the assembly Before performing service lock out and tag any electric power source Vent all air pressure from the system and...

Страница 9: ... free with the motor 4 Remove motor adapter plate 1 from the motor by removing the 4 hex head screws that secure the motor to the adapter plate 5 If the motor is being replaced measure the position of the motor slide drive hub relative to the existing motor shaft Loosen the setscrew and place the hub on the new motor and position the new hub in the same location on the new motor Make sure the key ...

Страница 10: ...PMAC Air Compressor Powerex 100 Mundy Memorial Drive Mt Juliet TN 37122 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN598601AV 01 2020 Page 10 of 12 Notes ...

Страница 11: ...urs of use whichever occurs first During such warranty period Powerex shall be fully liable for all Defects in the Products the Product Defects i e all costs of repair or replacement which may include in and out charges so long as the Products are located in the United States or Canada and the Products are reasonably located and accessible by service personnel for removal In and out charges includ...

Страница 12: ...ITIVE SPECULATIVE OR INDIRECT LOSSES OR DAMAGES WHATSOEVER ARISING OUT OF OR IN ANY WAY RELATED TO ANY OF THE PRODUCTS OR GOODS SOLD OR AGREED TO BE SOLD BY POWEREX TO BUYER TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW POWEREX S LIABILITY IN ALL EVENTS IS LIMITED TO AND SHALL NOT EXCEED THE PURCHASE PRICE PAID Warranty Disclaimer Powerex has made a diligent effort to illustrate and describe the Pr...

Отзывы: