background image

PMAC Air Compressor

Powerex  

  100 Mundy Memorial Drive  

  Mt. Juliet, TN  37122  

  USA

P   1.888.769.7979  

  F   513.367.3125  

  www.powerexinc.com

IN598601AV  

  01/2020

Page 2 of 12

This compressor/pump is NOT equipped and should NOT be 

used “as is” to supply breathing quality air. For any application 

of air for human consumption, you must fit the air compressor/

pump with suitable in-line safety and alarm equipment. This 

additional equipment is necessary to properly filter and purify 

the air to meet minimal specifications for Grade D breathing as 

described in Compressed Gas Association Commodity Specifi

-

cation G 7.1 - 1966, OSHA 29 CFR 1910. 134, ANSI and/or Cana

-

dian Standards Associations (CSA).

DISCLAIMER OF WARRANTIES IN THE EVENT THE COMPRES

-

SOR IS USED FOR THE PURPOSE OF BREATHING AIR APPLICA

-

TION AND PROPER IN-LINE SAFETY AND ALARM EQUIPMENT 

IS NOT SIMULTANEOUSLY USED, EXISTING WARRANTIES ARE 

VOIDED, AND POWEREX DISCLAIMS ANY LIABILITY WHATSO

-

EVER FOR ANY LOSS, PERSONAL INJURY OR DAMAGE.

Breathable Air Warning

Components

Oil-less Scroll Compressor Pumps

The Powerex scroll compressor offers a dynamically balanced air 

end which insures vibration-free operation. The rotary design permits 

a continuous 100% duty cycle. No oil separation, oil filtration, or inlet 

valves are required on the Powerex Scroll unit. 

Dry Type Inlet Filter

 

The  2µ  filter  provides  protection  for  the  precision  components 

within  the  compressor.  This  filter  must  be  serviced  at  regular 

intervals  to  maintain  compressor  performance.  See  page  4  for  the 

recommended maintenance schedule.

Isolation Mounts

The basic unit is supplied with isolation mounts. The installer may 

substitute these mounts for a set of their own choosing. However, it is 

recommended that Powerex review these alternate isolation mounts 

that will be used in place of the supplied mounts.

Permanent Magnet AC Motor

 The permanent magnet motor is very compact and is more efficient 

compared with traditional induction motors.

Inverter

 The inverter accepts 500 to 750 Volts DC which and changes it into 

3 Phase 350 Volt AC to power the electric motor. This inverter also 

provides data outputs which may interface with other systems via 

analog and digital signals.

Default outputs: 

Analog: 

Power Consumption 

0 to 10 V or 0 to 20 mA

Fault Signal:  Normally Closed   

24V

Fieldbus: 

MODBus

Installation

Unpacking & Receiving the Unit

Immediately  upon  receipt  of  the  compressor  system,  the  unit 

should be inspected for any damage which may have occurred in 

shipment. Any shipping damage must be immediately filed with the 

freight carrier. Repair or replace damaged items before use. 

The compressor nameplate should be checked to see if the unit is 

the correct model and voltage as ordered. 

Do not operate unit if damaged during shipping, 

handling  or  use.  Damage  may  result  in  bursting 

and cause injury or property damage.

Application

When  the  scroll  compressor  is  to  be  used  in  applications  other 

than the compressing of atmospheric air, please contact a Powerex 

representative  for  engineering  and  warranty  information  at  1-888-

769-7979.

Installation Site

1.  The scroll compressor must be located in an environment 

compliant with the compressor's intended use. If being 

installed in an alternate location, please obtain prior approval 

for change of location from Powerex. 

2. 

The area should be free of excessive dust, toxic or flammable 

gases, moisture, water and direct sunlight.

3.  Ambient  temperatures  of  –35°F  to  +104°F  are  allowed.  The 

upper range of +104°F has a maximum on time of 4 minutes. 

This is to ensure proper operation and prevent overheating.

4.  Ambient Relative Humidity below 96% is allowed. Condensation 

is not permitted.

5. 

Clearance  must  allow  for  safe,  effective  inspection  and 

maintenance. 

6. 

Systems supplied without an aftercooler require an approved 

check valve and safety valve to be installed downstream of the 

compressor’s exhaust. 

7.  Air receiver(s) or alternate drive devices may be used to ensure 

that the motor manufacturer’s recommended number of starts 

and stops are not exceeded. Please refer to manufacturer for 

details.

NOTE:

  Contact  Powerex  for  evaluation  of  ambient  conditions 

beyond the parameters above for special reduced duty cycle and 

product life requirements.

Ventilation

1. 

If the scroll compressor system is located in an enclosed area, 

an exhaust fan or other means with access to outside air and 

make up air must be installed.

2.  Never restrict the cooling fan exhaust air.

3. 

Never locate the compressor where hot exhaust air from other 

heat generating units may increase the compressor’s operating 

temperature.

Содержание PMAC

Страница 1: ...ings on the scroll compressor are regreaseable to allow extended compressor life Intended Usage ThisPowerexOil lessScrollsetisintendedforuseaspartofasystem The compressor set provides compressed air from the oil less scroll pump when the electric motor is powered The set includes the intake air filter pump motor coupling assembly appropriate safety guards with the optional aftercooler check valve ...

Страница 2: ...d digital signals Default outputs Analog Power Consumption 0 to 10 V or 0 to 20 mA Fault Signal Normally Closed 24V Fieldbus MODBus Installation Unpacking Receiving the Unit Immediately upon receipt of the compressor system the unit should be inspected for any damage which may have occurred in shipment Any shipping damage must be immediately filed with the freight carrier Repair or replace damaged...

Страница 3: ...y Powerex Engineering Improper cooling could lead to damage of the scroll pump Direct Coupled Models The Powerex Scroll Compressor assembly is designed to accommodate a variety of mounting options by utilizing the main baseplate Standard mounting uses rubber stud isolation mounts Special models may vary Operation Before Start Up 1 Make sure all safety warnings labels and instructions have been rea...

Страница 4: ... on 145 psig pumps Pump Coupling Replace Replace LEGEND Inspect Clean Replace NOTES 1 Inspect and perform maintenance periodically according to the maintenance schedule 2 The maintenance schedule relates to the normal operating conditions If the circumstances and load condition are adverse shorten the cycle time and perform maintenance accordingly 3 Tip seals do not require early replacement but m...

Страница 5: ... to intake air If isolation valves are used on intake and are accidently closed when pump is running pump damage can occur This is not covered under warranty Powerex recommends using a three way valve if isolation is desired so that no matter the valve position a path to intake air is always open Amp draw is high 1 Check wiring make sure voltage is within specified range and lead wires are connect...

Страница 6: ... Mt Juliet TN 37122 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN598601AV 01 2020 Page 6 of 12 Ref Description Part 1 REMOTE MOUNT ASSEMBLY OPTIONAL ST980210AJ 2 INTAKE FILTER ASSEMBLY VP000501AV 2a FILTER ELEMENT VP000508AV COVER REMOVED 2a ...

Страница 7: ...R SL500300AV 5 AFTERCOOLER SL060000AV 6 INTAKE FILTER ASSEMBLY VP000501AV 7 SAFETY VALVE 7a High Pressure Safety Valve 165 PSIG V 215900AV 7b Standard Pressure Safety Valve 140 PSIG V 215400AV 8 CHECK VALVE IP087700AV 9 COUPLING 3 4 NPT BRASS ST071515AV 10 ISOLATOR FOOT MOUNT IP639100AV 11 SCROLL ADAPTER PLATE GASKET IP088200AV 12 WELLNUT ASSEMBLY ST951005AJ 6 8 10 11 1 12 5 2 3 4 7 Item Number a2...

Страница 8: ...tenance Coupling Element Replacement The coupling element is designed to last for the life of the scroll pump If replacement does become necessary remove the coupling guard to gain access to the coupling rubber element 4 The photo below shows the coupling guard separated from the assembly Before performing service lock out and tag any electric power source Vent all air pressure from the system and...

Страница 9: ... free with the motor 4 Remove motor adapter plate 1 from the motor by removing the 4 hex head screws that secure the motor to the adapter plate 5 If the motor is being replaced measure the position of the motor slide drive hub relative to the existing motor shaft Loosen the setscrew and place the hub on the new motor and position the new hub in the same location on the new motor Make sure the key ...

Страница 10: ...PMAC Air Compressor Powerex 100 Mundy Memorial Drive Mt Juliet TN 37122 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN598601AV 01 2020 Page 10 of 12 Notes ...

Страница 11: ...urs of use whichever occurs first During such warranty period Powerex shall be fully liable for all Defects in the Products the Product Defects i e all costs of repair or replacement which may include in and out charges so long as the Products are located in the United States or Canada and the Products are reasonably located and accessible by service personnel for removal In and out charges includ...

Страница 12: ...ITIVE SPECULATIVE OR INDIRECT LOSSES OR DAMAGES WHATSOEVER ARISING OUT OF OR IN ANY WAY RELATED TO ANY OF THE PRODUCTS OR GOODS SOLD OR AGREED TO BE SOLD BY POWEREX TO BUYER TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW POWEREX S LIABILITY IN ALL EVENTS IS LIMITED TO AND SHALL NOT EXCEED THE PURCHASE PRICE PAID Warranty Disclaimer Powerex has made a diligent effort to illustrate and describe the Pr...

Отзывы: