DV Systems IS10-100120 Скачать руководство пользователя

Страница: 1 / 20

SDI-W

Feb ‘19

- 1 -

Contents:

Page:

Safety Precautions

Preventative Maintenance Schedule

Unpacking and Inspection

Compressor Terminology

Installation – Mechanical

Lubrication

Installation - Electrical

8-9

Start-up Procedures

Compressor Unit Parts

11-12

Compressor Pumps

13-15

Trouble Shooting Guide

16-19

DV Systems Limited Warranty

Please read this manual before

installing or using your Air

Compressor Unit. It contains

valuable information that will

help in the receiving,

installation, use, and

maintenance of the Unit.

Please keep this manual in a

safe place for future reference.

All of the information, policies, and

procedures in this reference manual apply

exclusively to DV Systems.

DV Systems Inc.
490 Welham Road
Barrie, ON
L4N 8Z4
Tele: (705) 728-5657

Web: www.dvsystems.com
Email: [email protected]

Standard Duty

Industrial

‘IS’ and ‘SDI’

Air Compressor

Installation,

Maintenance,

And

Service Data

Содержание IS10-100120

Страница 1: ...ead this manual before installing or using your Air Compressor Unit It contains valuable information that will help in the receiving installation use and maintenance of the Unit Please keep this manual in a safe place for future reference All of the information policies and procedures in this reference manual apply exclusively to DV Systems DV Systems Inc 490 Welham Road Barrie ON L4N 8Z4 Tele 705...

Страница 2: ... starts and stops automatically do not come into contact with moving parts Shut off all power to the Unit before attempting any repair or maintenance work Air compressed by the Unit is not suitable for inhaling It may contain vapours harmful to your health Compressor capable of pressures 50 psi Never directly inhale compressed air produced by the Compressor Risk of injury do not direct air stream ...

Страница 3: ...il mineral 2 Check condition alignment of Belts Pulley 3 Check Safety Valves Check that Unit unloads when shutting down Clean and or blow dust dirt off Unit Inspect Check Valve Inspect Pressure Gauge Notes 1 Air Filters are available separately or in the Maintenance Kit Consult the Pump breakdown 2 Mineral Oil is available separately or in the Maintenance Kit Consult the Pump breakdown 3 Belts and...

Страница 4: ...e damage be noticed only after the product has been received contact the transport company immediately to file a claim Depending on the problem it may be wise to photograph the damage Also it may be wise to discuss with the carrier representative the time allotted to give notice of loss or damage to the product there may be guidelines which limit timeframes of same 4 Do not attempt further unpacki...

Страница 5: ... Tube Allows the compressed air to cool as it transfers from the Pump to the Tank Electric Motor Check Valve Installed between the Aftercooler and the Tank and allows the compressed air to enter the Tank but prevents it from flowing back out Air Receiver Tank Stores the compressed air Magnetic Starter An electrical device which receives a signal from the Pressure Switch and allows power to flow to...

Страница 6: ... ensure that the structure can safely support the weight of the Unit The Vibration Pads will help to lessen the sound level of the Unit caused by harmonics created by the structure All Compressor Units must be anchored and installed as shown below Failure to do this will affect the Tank Warranty Ensure that the floor under the Unit is smooth level and capable of bearing the weight of the Compresso...

Страница 7: ... Crankcase Add oil as required Serious damage may result from use however limited without oil Use of improper oil may negatively affect Compressor performance or shorten Unit life Resulting problems are not covered by the DV Systems Warranty Condensation water may form in the Pump if the Compressor has limited use or is installed in a very humid environment As the water will tend to settle on the ...

Страница 8: ...ts have Motors equipped with an internal Overload and a Starter is therefore not provided or required Failure to correctly connect the Compressor to your building s electrical services may result in serious personal injury or damage to the equipment Before servicing the Unit ensure the power source has been shut down and locked off Read and understand the information contained in this manual befor...

Страница 9: ...ystems Unit works as designed and required you must ensure that it is correctly wired to your building service It is the responsibility of your Licensed Electrician to ensure that The Unit you purchased is suitable for your particular buildings electrical service Protective devices such as Magnetic Starters Fused Disconnects etc have been sized and installed correctly Any electrical accessories pu...

Страница 10: ...actory pre set maximum pressure and the head pressure is released at the Pressure Switch 7 Measure the amp draw as the Unit reaches maximum pressure 8 Once off check the Compressor and piping systems for any air leaks Correct as required Shut off all power to the Compressor Unit before attempting any repair or maintenance During the first few days of operation check the Unit periodically to ensure...

Страница 11: ...411 Tank Ball Valve VA 9705 VA 9705 VA 9705 VA 9705 Check Valve CCV 9401 CCV 9406 CCV 9406 CCV 9406 Note A The Filter Assembly and internal Filter Element were changed in 2012 The older style Element is still available and the Filter Elements are not interchangeable Please measure the Element to determine which Filter Assembly Filter Element and Maintenance Kit is correct for your Pump Older Assem...

Страница 12: ...ilter Assembly and internal Filter Element were changed in 2012 The older style Element is still available and the Filter Elements are not interchangeable Please measure the Element to determine which Filter Assembly Filter Element and Maintenance Kit is correct for your Pump Older Assembly Older Filter Element Older Filter Element Dimensions Older Maintenance Kit PB 21176001 PB 21177013 4 1 8 OD ...

Страница 13: ...Oil Seal GK 40 1 Gasket Kit 5 PB 21212003 1 Flywheel OK 40 1 Overhaul Kit Note 1 The VRK 40 Valve Repair Kit includes the Valve Plates and the Gaskets necessary to install them 2 The previous DEV 40 Pump did not have the Fan Assembly and Shroud Assembly All other components remain the same 3 OK 40 Overhaul Kit includes 1 Gasket Kit 1 Ring Kit 3 Valve Repair Kits and 1 Oil Seal Maintenance Kits The...

Страница 14: ... 8 TIA 5075 1 Safety Valve 75 psi 3 PB 21164004 1 Oil Sight Glass GK 55 1 Gasket Kit 4 PB 21161005 1 Oil Seal OK 55 1 Overhaul Kit 5 PB 21166001 1 Crankcase Breather Note 1 OK 55 Overhaul Kit includes 1 Gasket Kit 1 Ring Kit 1 Valve Repair Kit and 1 Oil Seal Maintenance Kits The appropriate Maintenance Kit for the DEV 55 Pump is the part number MK 55 and includes the following 2 PB 21177010 Filter...

Страница 15: ...e Filter Assembly and internal Filter Element have changed The older style Element is still available and the Filter Elements are not interchangeable Please measure the Element to determine which Filter Assembly Filter Element and Maintenance Kit is correct Note B Please order 1 PB 11122004 Washer for every PB 21124011 Valve Assembly ordered Older Assembly Older Filter Element Older Filter Element...

Страница 16: ...er to the Unit Loose and or missing wires in the electrical circuit Starter Overload is tripped Pressure may not be low enough in the Tank to allow the Unit to start Check that power at the disconnect or breaker is on Also check any fuses Check that all wiring connections are tight With a wiring schematic check that all wiring is present and correct Reset the overload in the Magnetic Starter Drop ...

Страница 17: ...ntake piping from building Worn Main Bearings can usually be detected by noticeable end play on the Flywheel Replace the Main Bearings Worn Connecting Rod Bearing Inserts can be detected by removing a Valve and watching the Piston while moving the Flywheel by hand If the Flywheel can be moved at mid stroke without the Piston moving the Bearing Inserts or Connecting Rod may need to be replaced D Oi...

Страница 18: ...er Head Aftercooler Tube or Check Valve Maximum operating time based on an 8 hour day is 60 which related to approx 35 minutes per hour Clean Pump Move Compressor so Beltguard is a minimum of 18 away from nearest obstruction See Page 7 Correct rotation of the Flywheel See Page 10 Fix leaks Soap water mixture will assist in finding small leaks Clean or replace piping Replace Air Filter Refer to Lub...

Страница 19: ...Screws Cylinder Head Cylinder or Crankcase Oil Seal leak Use care when filling with oil Wipe any spills immediately Drain oil until proper level is reached Check Filler Plug Change O Ring Ensure Pipe Nipple and Cap are sealed Initially retorque fasteners to factory specs If leaks persist replace Gasket Use Loctite Form a Gasket on Head Bolts and Crankcase to Cylinder Bolts Inspect Crankshaft for a...

Страница 20: ...that may generally have a known useful life including but not limited to compressor pump rings valves and bearings The Manufacturer shall determine in its sole and reasonable discretion if a Product or part of a Product has been subject to Ordinary Wear and Tear This Warranty does not apply to Ordinary Wear and Tear In addition without limiting the foregoing this Warranty does not apply to all shi...

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