Scroll Medical & Laboratory Compressed Air Systems
Powerex
•
150 Production Drive
•
Harrison, OH 45030
•
USA
P 1.888.769.7979
•
F 513.367.3125
•
www.powerexinc.com
IN907800AV
•
08/2018
Page 27 of 40
Compressor
Item
Action Needed
Operating Hours
Remarks
500
2,500
5,000
10,000
15,000
20,000
Inlet air filter
Inspect
Replace
●
▲
Replace both at 5,000 hours
Blower fan
Clean
●
●
●
●
Fan duct
Clean
●
●
●
●
Compressor fins
Clean
●
Every 2,500 hours or less
Bearings
Grease
▲
▲
▲
▲
Every 5,000 hours (145 psig scroll units)
Every 10,000 hours (100 psig units)
Tip seal
Replace
▲
▲
▲
▲
Every 5,000 hours (145 psig scroll units)
Every 10,000 hours (100 psig units)
Dust seal
Replace
▲
▲
V-belt
Replace
▲
▲
See Note 3
Pressure switch/
transducer
Confirm operation
●
●
Magnetic Starter
Inspect
●
●
Replace if contact point is deteriorated
Check valve
Replace
●
●
Heat Insulation Pipe
Replace
●
●
Piping System
Item
Action Needed
Operating Hours
Remarks
500
2,500
5,000
10,000
15,000
20,000
Safety valve
Confirm operation
●
Every 2,500 hours or less
Pressure gauge
Inspect
●
Every 2,500 hours or less
Tank
Drain moisture
Daily
Verify proper drain operation
Air leaks
Inspect
●
●
●
Intake filter elements
Replace
▲
▲
▲
▲
▲
Compressed Air Line Filters
Inspect
●
●
●
Air Dryers
Item
Action Needed
Operating Hours
Remarks
500
2,500
5,000
10,000
15,000
20,000
Desiccant Dryer
Switch dryer
online/offline
Monthly
Each month (see dryer manual for
maintenance instructions)
●
– Inspect
▲
– Replace
Maintenance Schedule
NOTES:
1. Inspect and perform maintenance periodically according to the maintenance schedule.
2.
The maintenance schedule relates to the normal operating conditions. If the circumstances and load condition are adverse, shorten the
cycle time and perform maintenance accordingly.
3.
Belts require no attention unless slippage is detected (Chirping sound on start up or while running). Re-tension as indicated when tip
seals are replaced for the first time. Proper belt tension should be 0.25 inch deflection when 6 pounds of force is applied on the center
of the belt span.
4.
If the pumps reach 4 years and have not yet accumulated 5,000 hours, perform the greasing operation for the bearings, with the number
of pumps reduced by 25%. (See details of pump grease operation.) Tip seals do not require early replacement, but must be done before
or at 5,000 hours of run time.