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FirstCall™ Liq x Liq Medical Gas Manifold

Operating & Maintenance Manual

Powerex  •  150 Production Drive  •  Harrison, OH  45030  •  USA

P   1.888.769.7979  •  F   513.367.3125  •  www.powerexinc.com

IN599800AV  •  15 January 2021

Page 4 of 24

Responsibilities

Information contained in this manual pertains to 

the Powerex FirstCall™ medical gas manifold system. 

The manifold system will operate as described in this 

manual when operated and serviced in compliance 

with the instructions.

Installer Responsibilities

The manifold should be handled, installed, and tested 

per the recommended practice as described within this 

manual. Should any repair or replacement become 

necessary, contact Powerex for original equipment or 

replacement parts.

User Responsibilities

The manifold should be tested and examined 

periodically according to facility codes. Any parts which 

are found to be damaged, corroded, contaminated, etc. 

should be replaced.

Introduction

Safety Guidelines

Installation of the Powerex FirstCall™ Manifold 

involves installing the manifold cabinet, headers, and 

making the necessary conduit, plumbing and electrical 

connections. All installation and testing should be done 

in accordance with NFPA 99.

Electrical power intended for the 

manifold to be installed should be 

disconnected prior to installation.

This device should only be installed 

by  qualified  personnel.  Installation 

should not be attempted by anyone not having general 

experience with the installation of devices of this nature. 

Failure to follow the following 

instructions can result in personal 

injury or property damage:

•  Never permit oil, grease, or other combustible 

materials to come in contact with cylinders, 

manifold, and connections. Oil and grease may 

react with explosive force when ignited while in 

contact with some gases – particularly oxygen and 

nitrous oxide.

•  Cylinder and master valves should always be 

opened very slowly. Heat of recompression may 

ignite combustible materials creating an explosive 

force.

•  Pigtails should never be kinked, twisted, or bent 

into a radius smaller than 3 inches. Mistreatment 

may cause the pigtail to burst.

•  Do not apply heat. Oil and grease may react with 

explosive force when ignited while in contact with 

some gases – particularly oxygen and nitrous 

oxide.

•  Cylinders should always be secured with racks, 

chains, or straps. Unrestrained cylinders may fall 

over and damage or break off the cylinder valve 

which may propel the cylinder from its current 

position.

•  Oxygen manifolds and cylinders should be 

grounded. Static discharges and lightning may 

ignite materials in an oxygen atmosphere, creating 

a fire or explosive force.

•  Welding should not be performed near nitrous 

oxide piping. Excessive heat may cause the gas to 

dissociate, creating an explosive force.

•  Remove all protective caps prior to assembly. 

The protective cap may ignite due to heat of 

recompression in an oxygen system.

General Instructions/Location & Shelter 

Manifolds should be installed in accordance with 

guidelines stated by the NFPA, CGA, OSHA, and all 

applicable local codes. Central supply systems and 

cylinders should not be placed in a location where the 

temperature will exceed 125°F (51.6°C) or fall below 

-20°F (-29°C). A manifold placed in an open location 

should be protected against weather conditions. 

During winter, protect the manifold from ice and 

snow. In summer, shade the manifold and cylinders 

from continuous exposure to direct sunlight. The flow 

capacity of nitrous oxide and carbon dioxide manifolds 

depend upon ambient temperature and the number of 

cylinders on line. Contact your gas supplier to determine 

the vaporization rate of Carbon Dioxide and Nitrous 

Oxide cylinders for the ambient temperature climate 

at the installation site. Leave all protective covers in 

place until their removal is required for installation. 

This precaution will keep moisture and debris from the 

piping interior.

Содержание Medical FirstCall MFLD-LIQ-NFPA-GG-PSI

Страница 1: ...com IN599800AV 15 January 2021 Page 1 of 24 Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and...

Страница 2: ......

Страница 3: ...Gauge 7 Electrical 8 NEMA 4 optional 8 Pigtail Cylinder Installation 8 Power On 9 Settings 9 Login to Settings 9 Alarm History 10 Alarm Status 10 Alarm Summary 10 Gas Settings 11 BACNet Settings 11 Ch...

Страница 4: ...er valves should always be opened very slowly Heat of recompression may ignite combustible materials creating an explosive force Pigtails should never be kinked twisted or bent into a radius smaller t...

Страница 5: ...eserve regulator gauges transducer pressure switch and header inlet block and pipe nipple included as a pre assembled unit Removable cabinet enclosure for improved service access Single point vent con...

Страница 6: ...et and lower it so that the mounting bracket tab is inserted into the slot on the back of the cabinet Using the 4 5 16 bolts provided tighten the manifold cabinet to the mounting bracket Header Instal...

Страница 7: ...sensors If the length of the provided pipe nipple is insufficient install a longer pipe to extend the assembly further away from the manifold InstalltheEmergencyReserveHeader soldseparately using the...

Страница 8: ...ted in a way that the manifold cabinet door can open without stretching the wire Connect the Emergency Reserve transducer and pressure switch to the correct terminal block near the PLC The transducer...

Страница 9: ...l check valve Make sure the 3 digit CGA number stamped on the outer perimeter of these fittings matches the CGA number stamped on the mating CGA fittings on the pigtails Attach the pigtails to the che...

Страница 10: ...story screen shows a record of all alarm events up to 32 including the specific alarm condition and the date and time of the alarm event This screen also has the ability to sort the alarm history list...

Страница 11: ...alarm setpoint default final line low pressure setpoint and default emergency reserve low pressure setpoint None of these settings are adjustable by the user at the screen The final line pressure swi...

Страница 12: ...bank The left bank pressure gauge inside the cabinet and the graphical display on the screen should show the full pressure of the cylinder It should read IN USE with an arrow over top of the left bank...

Страница 13: ...line regulators by adjusting the tightness of the hex nut on top Tighteningthenutwillincreasethepressure loosening the nut will decrease the pressure The line pressure setting may be monitored on the...

Страница 14: ...the top Regulator Settings Once a year check and verify regulator settings Line Regulator Switching The line regulators should be alternated every 3 to 6 months Alternate the regulators by manually op...

Страница 15: ...x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 15 of 24 W...

Страница 16: ...d must not be copied or submitted to outside parties for use or examination 729176 ITEM ID MATERIAL DESCRIPTION DRAWI Liquid Manifold Assembly MFL N A 05 005 1 LEFT BANK RIGHT BANK 400 PSI PRESSURE RE...

Страница 17: ...SURE TRANSDUCER PE0004112AV HEADER INLET BLOCK HEADER INLET BLOCK 0 4000 PSI PRESSURE GAUGE GA750100AV 0 4000 PSI PRESSURE GAUGE GA750100AV 0 4000 PSI PRESSURE GAUGE GA750100AV 0 400 PSI PRESSURE GAUG...

Страница 18: ...AC DC Output 24 VDC Input Fuse 2 Amp circuit breaker Power Consumption 31 2 Watt Specifications Dimensions Pressure Settings Parameter Delivery Pressure PSI 55 PSI 100 PSI 180 PSI Intermediate Pressur...

Страница 19: ...ure alarm set point for Final Line Pressure FinalLoAl Final Line Pressure High Pressure Alarm Status 0 No Alarm 1 Alarm FinalHiAl Final Line Pressure Low Pressure Alarm Status 0 No Alarm 1 Alarm LeftE...

Страница 20: ...ST IN CONNECTION WITH THE SALE OR USE OF SUCH PRODUCTS TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED All warranty claims must be made in writing and delivered to Powerex i...

Страница 21: ...ted to indirect special or consequential damages or loss of production of loss of profits resulting from any cause whatsoever including but not limited to any delay act error or omission of Powerex Su...

Страница 22: ...Liq x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 22 of...

Страница 23: ...Liq x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 23 of...

Страница 24: ...Liq x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 24 of...

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