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FirstCall™ Liq x Liq Medical Gas Manifold

Operating & Maintenance Manual

Powerex  •  150 Production Drive  •  Harrison, OH  45030  •  USA

P   1.888.769.7979  •  F   513.367.3125  •  www.powerexinc.com

IN599800AV  •  15 January 2021

Page 5 of 24

Product Line Overview

The Powerex FirstCall™ fully-automatic medical gas 

manifold delivers an uninterrupted supply of medical 

gas to a facility from multiple liquid cryogenic portable 

bulk vessels equally divided into two banks, plus an 

emergency reserve cylinder bank for liquid manifolds. 

The manifold is cleaned, tested, and prepared for 

the intended medical gas service. It is constructed in 

accordance with requirements of the latest edition of 

NFPA 99 and CGA. Features and benefits include:

•  Designed and manufactured in the USA
•  5 year warranty on parts, 2 year warranty on labor
• 

Industry-leading flow capacity

•  7” high-resolution touchscreen HMI graphically 

displays bank pressure, primary/secondary bank 

status, final line pressure, changeover set point, 

alarm status, and emergency reserve bank status

•  Ethernet connectivity using BACnet over IP 

protocol to building management system – 

standard

•  Controlled via next generation PLC technology
•  Final line pressure switch included
•  Robust changeover design using dome-loaded 

primary regulators controlled by dual solenoids 

• 

Robust piston-style final line regulator

•  Built-in economizer circuit to capture NER gas 

from the secondary bank

•  Emergency reserve regulator, gauges, transducer, 

pressure switch, and header inlet block, and pipe 

nipple included as a pre-assembled unit

•  Removable cabinet enclosure for improved 

service access

•  Single point vent connection
•  Maintenance mode 
•  Push-button bank changeover
•  ¾” source valve included
•  NEMA 4 enclosure optional
•  Heaters optional for Nitrous Oxide and Carbon 

Dioxide

•  Input power 110 VAC to 240 VAC, 50 to 60 Hz

PLC + HMI

Combination PLC+HMI monitors inputs from bank 

and final line transducers (cylinder), as well as pressure 

readings from transducers and signals from bank, 

emergency  reserve,  and  final  line  pressure  switches. 

The PLC controls bank changeover and generates alarm 

signals based on input from the installed pressure 

switches. Bank status and alarm status are both 

displayed on high quality 7” LED HMI touchscreens. 

Preprogramed standard settings are included with 

all standard medical gasses. Alarm messages and 

descriptions are fully customizable. Alarm and error 

history is recorded in Alarm Summary. The unit is 

capable of communicating with building monitoring 

system via Ethernet connection using BACnet over IP.

Configuration of Models

Liquid x Liquid

MFLD-LIQ-NFPA-GAS(-N4)

GG = Gas Type

O2 = Oxygen (55psig)
N2O = Nitrous Oxide (55psig)
N2 = Nitrogen (180psig)
CO2 = Carbon Dioxide (55psig)
HYP = Hyperbaric Oxygen (100psig)

N4 = NEMA 4 option

Ex. MFLD-LIQ-NFPA-O2
 MFLD-LIQ-NFPA-N2O-N4 

Installation

Source Valve

The VP002700AV ½” M NPT x ¾” tube extension 

Source Valve is included with every FirstCall™ manifold. 

Install the source valve on the outlet of the manifold 

(located at the top center) prior to mounting the 

manifold cabinet.

Содержание Medical FirstCall MFLD-LIQ-NFPA-GG-PSI

Страница 1: ...com IN599800AV 15 January 2021 Page 1 of 24 Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and...

Страница 2: ......

Страница 3: ...Gauge 7 Electrical 8 NEMA 4 optional 8 Pigtail Cylinder Installation 8 Power On 9 Settings 9 Login to Settings 9 Alarm History 10 Alarm Status 10 Alarm Summary 10 Gas Settings 11 BACNet Settings 11 Ch...

Страница 4: ...er valves should always be opened very slowly Heat of recompression may ignite combustible materials creating an explosive force Pigtails should never be kinked twisted or bent into a radius smaller t...

Страница 5: ...eserve regulator gauges transducer pressure switch and header inlet block and pipe nipple included as a pre assembled unit Removable cabinet enclosure for improved service access Single point vent con...

Страница 6: ...et and lower it so that the mounting bracket tab is inserted into the slot on the back of the cabinet Using the 4 5 16 bolts provided tighten the manifold cabinet to the mounting bracket Header Instal...

Страница 7: ...sensors If the length of the provided pipe nipple is insufficient install a longer pipe to extend the assembly further away from the manifold InstalltheEmergencyReserveHeader soldseparately using the...

Страница 8: ...ted in a way that the manifold cabinet door can open without stretching the wire Connect the Emergency Reserve transducer and pressure switch to the correct terminal block near the PLC The transducer...

Страница 9: ...l check valve Make sure the 3 digit CGA number stamped on the outer perimeter of these fittings matches the CGA number stamped on the mating CGA fittings on the pigtails Attach the pigtails to the che...

Страница 10: ...story screen shows a record of all alarm events up to 32 including the specific alarm condition and the date and time of the alarm event This screen also has the ability to sort the alarm history list...

Страница 11: ...alarm setpoint default final line low pressure setpoint and default emergency reserve low pressure setpoint None of these settings are adjustable by the user at the screen The final line pressure swi...

Страница 12: ...bank The left bank pressure gauge inside the cabinet and the graphical display on the screen should show the full pressure of the cylinder It should read IN USE with an arrow over top of the left bank...

Страница 13: ...line regulators by adjusting the tightness of the hex nut on top Tighteningthenutwillincreasethepressure loosening the nut will decrease the pressure The line pressure setting may be monitored on the...

Страница 14: ...the top Regulator Settings Once a year check and verify regulator settings Line Regulator Switching The line regulators should be alternated every 3 to 6 months Alternate the regulators by manually op...

Страница 15: ...x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 15 of 24 W...

Страница 16: ...d must not be copied or submitted to outside parties for use or examination 729176 ITEM ID MATERIAL DESCRIPTION DRAWI Liquid Manifold Assembly MFL N A 05 005 1 LEFT BANK RIGHT BANK 400 PSI PRESSURE RE...

Страница 17: ...SURE TRANSDUCER PE0004112AV HEADER INLET BLOCK HEADER INLET BLOCK 0 4000 PSI PRESSURE GAUGE GA750100AV 0 4000 PSI PRESSURE GAUGE GA750100AV 0 4000 PSI PRESSURE GAUGE GA750100AV 0 400 PSI PRESSURE GAUG...

Страница 18: ...AC DC Output 24 VDC Input Fuse 2 Amp circuit breaker Power Consumption 31 2 Watt Specifications Dimensions Pressure Settings Parameter Delivery Pressure PSI 55 PSI 100 PSI 180 PSI Intermediate Pressur...

Страница 19: ...ure alarm set point for Final Line Pressure FinalLoAl Final Line Pressure High Pressure Alarm Status 0 No Alarm 1 Alarm FinalHiAl Final Line Pressure Low Pressure Alarm Status 0 No Alarm 1 Alarm LeftE...

Страница 20: ...ST IN CONNECTION WITH THE SALE OR USE OF SUCH PRODUCTS TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED All warranty claims must be made in writing and delivered to Powerex i...

Страница 21: ...ted to indirect special or consequential damages or loss of production of loss of profits resulting from any cause whatsoever including but not limited to any delay act error or omission of Powerex Su...

Страница 22: ...Liq x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 22 of...

Страница 23: ...Liq x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 23 of...

Страница 24: ...Liq x Liq Medical Gas Manifold Operating Maintenance Manual Powerex 150 Production Drive Harrison OH 45030 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN599800AV 15 January 2021 Page 24 of...

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