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Maintenance and Care

General

Before proceeding to maintenance

and care work you are advised to read and
comply with the Safety Information
chapter!

Compliance with the recommended
maintenance work will ensure that you
always have a reliable machine available.
Daily or weekly maintenance and repair
work may be executed by the driver/
operator having been trained accordingly.
Further Minuteman system maintenance
work must be completed executed by
qualified personnel only. Please contact
your local Minuteman Service Center or
Minuteman contract dealer. We cannot be
held liable for damages resulting from non-
compliance with these instructions. Please
indicate the machine's serial number with
any enquiry or spare part order, see
paragraph 1.7 - Nameplate.

5.1

Minuteman System Mainte-

nance

The Minuteman System Maintenance:
•

guarantees reliable operability of

the Minuteman machines (preventive
maintenance)
• minimizes

operating

costs,

repair

costs and maintenance costs
•

ensures long service life and

opera

To be performed by the customer in ac-
cordance to the maintenance and care
instructions contained in the operating
instructions (daily or weekly). The
driver/operator will be instructed upon
delivery of the machine.

bility of the machine The Minuteman
System Maintenance is structured in
separate modules and determines specific
technical works to be executed as well as
the intervals for such maintenance works.
For any specific maintenance type, the
replacement parts are determined and
listed in spare part kits.

System

Maintenance K:

System Maintenance I :

(every 125 hours of operation) To be
performed by qualified personnel of
authorized Minuteman Service Centre in
accordance with the machine-specific
system maintenance including spare part
kit.

System Maintenance II:

(Every 250 hours of operation) To be
performed by qualified personnel of
authorized Minuteman Service Centre in
accordance with the machine-specific
system maintenance including spare part
kit.

System Maintenance S:

(every 500 hours of operation safety check)
To be performed by qualified personnel of
authorized Minuteman Service Centre in
accordance with the machine-specific
system maintenance including spare part
kit.

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Содержание PHOENIX 30

Страница 1: ...PHOENIX 30 User Manual ...

Страница 2: ... manual Please be advised explicitly that we cannot accept any legal issues out of the contents of this manual If repair work has to be performed make sure that only genuine spare parts are used only genuine spare parts may guarantee a dependable machine We reserve the right for technical improvement Valid as of July 2007 PowerBoss 175 Anderson Street Aberdeen NC 28315 U S A Proper use The machine...

Страница 3: ...t handling and unauthorized modification of the machine Moreover any claim for warranty cannot be accepted if damages of the machine are caused by fitting parts or accessories without Minuteman s prior and explicit consent or by non compliance with the maintenance instructions Acceptance of the machine Upon arrival check machine for possible damages in transit Follow unpacking instructions on ship...

Страница 4: ...rger 13 Options 13 Operating and Indicating Elements 14 Operating Panel 14 At the machine 17 Technical Data 20 Maintenance and Care 22 System Maintenance 22 Maintenance document 23 Maintenance Schedule 23 Battery Systems 28 Charge Batteries 29 Low Discharge Signal sender LDS 29 Maintenance of Drive Batteries 29 Remove Batteries 29 Install Batteries 29 Disposal of Batteries 29 Solution Tank 30 Fill...

Страница 5: ...e safety of your machine and the environment protection are attributed one of the following warning symbols Safety Symbols Description WARNING Indicates a hazardous situation which could result in death or serious injury NOTICE Indicates a potentially hazardous situation which may result in equipment or property damage ...

Страница 6: ...authorized representative When working with the machine pay strict attention to any persons in the close vicinity Start moving immediately after brush deck has switch on otherwise the brush might leave traces on the floor Lift the brush head before moving over obstacles doorsteps Only fold open empty recovery tank Use only cleaning agents suitable for automatic machines low foaming and comply with...

Страница 7: ...ve the operating instructions of the battery manufacturer Never place metal objects or tools on batteries short circuit hazard Due to alteration of the center of gravity only use batteries as released and at the prescribed position only Charge batteries only in areas with sufficient ventilation Explosion hazard the key before inspecting the machine or performing any maintenance work Only use genui...

Страница 8: ...o health and environment specific knowledge is required Observe the legal directives and local regulations for disposal of detergents Used batteries labelled as recyclable contain reusable economic goods According to the crossed dustbin label these batteries must not be added to the normal waste ...

Страница 9: ...achine Replace missing or illegible labels immediately Minuteman nameplate Fig 1 1 Machine identification number Fig 1 2 Recovery tank drain hose Fig 1 3 A Read and observe the instruction manual B Maximum inclination of 2 C Do not clean the machine by means of high pressure cleaning equipment A B C ...

Страница 10: ...ery plug see maintenance chapter 4 Check battery charge and recharge if required An initial charge is required before first operation of the ma chine 5 Empty recovery tank and clean it if required see maintenance chapter 6 Refill solution tank and add cleaning agent according to the manufacturer s recommendations Use only cleaning agents suitable for automatic machines low foaming and comply with ...

Страница 11: ...e the key 3 Empty and clean recovery tank Observe the legal directives and local regulations for disposal of detergents 4 Check solution filter 5 Check seals and suction hose 6 Check operating fluid levels function and setting 7 Charge batteries 8 Clean the machine Empty the solution tank before shutting down the machine for a longer time Do not clean the electrical parts by means of high pressure...

Страница 12: ...ing The brushes rotate and solution supply switches on automatically When the machine stops brushes and solution supply switch off automatically 3 1 2 Solution Tank Fill the solution tank Fig 3 2 after re moving the cover The solution tank holds 23 8 gallons and the filling level can be checked visually through transparent hose Regulation of solution amount is available via adjustment handle 12 ...

Страница 13: ... squeegee to the recovery tank Fig 3 4 by vacuum motor and suction hose 3 1 5 Traction Drive The machine features a continuous traction drive Fig 3 6 The electronic traction drive control realises modification of travel speed direction as well as dynamic braking 3 1 6 Batteries and Charger The machine is equipped with 235 Ah batteries Fig 3 5 an automatic charger unit Fig 3 7 and a low discharge s...

Страница 14: ... 6 Symbol vacuum drive 7 Hourmeter 8 Symbol Service indicator 9free 10 Symbol Silence Kit optional 11 Symbol solution flow 12 Tip switch Silence Kit optional 13 Tip switch solution dosage 14 Tip switch solution supply On Off 15 Symbol vacuum scrubbing tool optional 16 Drive direction control 16a with speed control knob 16b and bail handle 16c 14 ...

Страница 15: ...s error LDS indicator Fig 4 4 Upon switching on the LDS indication is output on the panel to show the current battery charge condition during operation Additional Information see chapter maintenance Symbol brush drive Fig 4 5 This symbol appears when brush drive is switched on Symbol vacuum motor Fig 4 6 This symbol appears when vacuum motor drive is switched on 1 1 1 1 Hourmeter Fig 4 7 Upon swit...

Страница 16: ...upply ON OFF tip switch Fig 4 14 This tip switch is used to switch solution supply ON or OFF Scrubbing tool symbol optional Fig 4 15 This symbol appears when scrubbing tool switch A is switched on Hand cleaning tool optional Hand cleaning tool with spray function for the E 24 with scrubbing tool connection for thorough cleaning on areas which are difficult to reach Drive direction control with spe...

Страница 17: ...2 At the machine 1 Brush deck pedal 2 Opening of solution tank 3 Squeegee lever 4 Solution filter 5 Recovery drain hose 6 Solution level indication 7 Brush ejector 8 Power connection charger unit 32 4 Fig 5 ...

Страница 18: ...on filter Fig 5 4 While solution flows from tank to brush deck it is cleaned by the filter element Recovery tank drain hose Fig 5 5 This hose allows draining the collected soiled water from the tank Solution tank drain hose Fig 5 6 This hose allows draining the solution tank Brush ejector Fig 5 7 The brush ejector makes brush removal fast and easy Power connection charger unit Fig 5 8 The power co...

Страница 19: ...ylindrical brush seating The cylindrical brushes may be easily removed without tools Swing aside squeegee Swing the squeegee aside in lifted position to allow passage through narrow clearances This can be done by foot or by hand by swinging the squeegee to the left in the area of the deflector bail roller bumper until the locking pin Fig 6 3 catches In order to release locking of the squeegee actu...

Страница 20: ...600 ft h 3400 m h 30140 ft h 2800 m h Service voltage 24 V 24 V 24 V 24 V Nominal power drive motor 260 W 260 W 260 W 260 W Nominal power vacuum motor 520 W 520 W 520 W 520 W Nominal power brush motor 2x720 W 2x720 W 2x720 W 2x720 W Number of brushes 2 Qty 2 Qty 2 Qty 2 Qty Diameter of brushes 17 in 43 cm 5 9 in 15 cm Working speed 3 1 mph 5 0 km h 3 1 mph 5 0 km h Solution tank 23 8 gal 90 l 23 8...

Страница 21: ... measured at the ear of the driver under normal conditions of use LpA according to DIN EN 60335 2 72 amounts to Measurement inaccuracy KpA dB A dB A dB A 82 67 1 6 Vibration The frequency weighted acceleration measured according to DIN EN ISO 5349 which have an effect upon the upper limbs hand arm system amounts under normal working conditions m s 2 5 ...

Страница 22: ...nd opera To be performed by the customer in ac cordance to the maintenance and care instructions contained in the operating instructions daily or weekly The driver operator will be instructed upon delivery of the machine bility of the machine The Minuteman System Maintenance is structured in separate modules and determines specific technical works to be executed as well as the intervals for such m...

Страница 23: ...ng hours 625 operating hours 750 operating hours 875 operating hours Workshop stamp Workshop stamp Workshop stamp Workshop stamp carried out on carried out on carried out on carried out on at _________________ operating hours at _________________ operating hours at _________________ operating hours at _________________ operating hours System Maintenance S System Maintenance I System Maintenance II...

Страница 24: ...n if required o Check squeegee and clean if required o Clean tank lid seal of the recovery tank o Empty recovery tank Clean recovery tank and suction filter o Check brushes pads and replace if required o Clean suction hose of recovery tank o Check squeegee sealing strips and turn around or replace if required o Clean drain hose of solution tank o Check solution supply to brushes and clean if requi...

Страница 25: ...operation Check battery charger o Check tank lid seal of the recovery tank and replace if required o Check drain hose of the recovery tank and replace if required o Grease joints at the brush lift out o Check wheel fixing screws and tighten 24 lb ft if required o Check condition of tires o Grease joints at the squeegee holder o Test drive and function test o ...

Страница 26: ...tem Maintenance I o Inspect steering rollers for tread damages and bearing slackness and replace if required o Check drain hose of the recovery tank and replace if required o Check deflector roller of the brush head and replace if required o Check suction hose for tight fitting and damages and replace if required o Check supporting wheel of the squeegee and replace if required o Test drive and fun...

Страница 27: ...urs of operation Perform maintenance works according to System Maintenance II o Clean travel drive motor from carbon dust and check carbon brushes for smooth operation and wearing and replace carbon brushes if required o Clean brush motors from carbon dust and check carbon brushes for smooth opera tion and wearing and replace carbon brushes if required o Test drive and function test o ...

Страница 28: ...LDS display 2 Charger indicator 3Charger 4 Mains cable charger 5 Battery connector 6 Batteries 7 Recovery tank 8 Support 9 Wiring diagram Handling and changing the 5 6 batteries may be performed only by maintenance staff 9 Fig 7 ...

Страница 29: ...ank Fig 7 7 and secure by support Fig 7 8 3 Place batteries into trough according to figure 4 Connect battery poles and enclosed connecting cables according to wiring diagram Fig 7 9 Provide for tight fitting and grease poles 5 4 2 Low Discharge Signal sender LDS Use the integrated battery charger Fig 7 3 to charge batteries Proceed to connection of the charger by means of the mains cable Fig 7 4 ...

Страница 30: ...5 5 Solution tank 5 1 Solution tank 2 Marker 3 Fill level hose 4 Solution filter 5 Tank lid 31 4 Fig 8 ...

Страница 31: ...tructions for information on operation of the dosage unit The maximum admissible service pressure of the floater unit is 87psi 5 5 2 Empty solution tank Park vehicle such that the fill level hose Fig 8 3 is located above the drain aperture in the floor Take fill level hose from holder and remove lid 5 5 3 Solution Filter Check solution filter Fig 8 4 at weekly intervals and clean or replace if req...

Страница 32: ...5 6 Recovery tank 1 Recovery tank 2Drain hose 3 Suction filter 4 Tank lid Fig 9 ...

Страница 33: ... 5 6 2 Clean recovery tank Clean recovery tank Fig 9 1 at daily intervals or as required 1 Empty recovery tank siehe Abschnitt 5 6 1 2 Open tank lid Fig 9 4 of the recovery tank 3 Take drain hose Fig 9 2 from holder and empty recovery tank completely 4 Remove remaining dirt by rinsing with clean water 5 Rinse drain hose as well 2 Park machine such that drain hose attains drain aperture in the floo...

Страница 34: ...r wearing at weekly intervals Replace brushes if bristles are worn down to a length of 5 8 1 Use pedal Fig 10 1 to lift up brush deck 2 Press brush ejectors Fig 10 3 down to remove old brushes 3 Push new brush under brush deck and use both hands to press it into seating 5 7 3 Change Roller Bumper Check roller bumper Fig 10 4 at weekly intervals or replace as required 5 7 4 Change Sealing Strip Che...

Страница 35: ... 1 Lift up cylindrical brush deck Fig 11 3 by pedal Fig 11 1 2 Release brush seating Fig 11 7 by locking lever Fig 11 8 3 Remove brush seating by lowering and removing it to the front 4 Remove and check the brushes 5 8 3 Clean brushes Clean brushes in the brush deck at daily intervals or as required 5 8 4 Fit brushes Check brushes in the brush deck for wearing at weekly intervals and replace as re...

Страница 36: ...aped knobs Fig 12 2 and remove the squeegee 5 9 2 Change the Squeegee Blades Check the inner and outer squeegee blades on the squeegee Fig 12 1 weekly for signs of wear The squeegee blades can be used fourfold by turning them 1 Lift the squeegee up 2 remove the suction hose loosen the two star shaped knobs and remove the squeegee 3 Unlock the fastening device Fig 12 5 and remove the outer squeegee...

Страница 37: ...t the ends of the squeegee blades have contact with the floor Figure A Turn the adjusting screw counterclockwise The clearance between squeegee blade and floor is reduced in the center Figure B Turn the screw clockwise The clearance between squeegee blade and floor is increased in the center 3 Switch the machine on and check the suction pattern When the machine is operating the entire surface of t...

Страница 38: ... In cases of very smooth floors e g finished floors PVC linoleum etc Number of washers 2 This corresponds to a clearance of approx 2 mm In cases of very uneven floors e g poorly laid tiles water does not run off Number of washers 4 This corresponds to a clearance of approx 4 mm The Squeegee 110 cm 7569 is equipped with two additional rollers which are adjusted at the factory to a distance of 10 mm...

Страница 39: ......

Страница 40: ...refilters not manufactured by Minuteman or its designated licensees will void all warranties expressed or implied A potential health hazard exits without original equipment replacement All warranted items become the sole property of Minuteman or its original manufacturer whichever the case may be Minuteman disclaims any implied warranty including the warranty of merchantability and the warranty of...

Страница 41: ...A Scrub one year parts six months labor MPV 13 one year parts MPV 14 and 18 two years parts one year labor RapidAir blower one year parts one year labor Explosion Proof Vacuum one year parts one year labor Pneumatic Vacuums three years parts one year labor EX 12 and EX12H one year parts one year labor Battery Operated Group Three years parts two years labor ninety days travel Not to exceed two hou...

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