background image

MAINTENANCE PROCEDURES

WEEKLY MAINTENANCE

Check key fixings are secure: on wheels and castors, cage pivot fixing, 
basket tray bolts, cantilever deck stops.

Check battery terminal connections are tight.

Check mast rollers and mast surfaces for damage or ingrained debris.  
Brush off if appropriate.  Check brushes brush against mast.

Check main control cable (curly) is not snagged or damaged and is 
held at each end with a cable clip.

Check that cantilever deck slides and operates smoothly, the stop 
pads prevent it extending too far and all securing bolts are in place 
and tight.

MONTHLY MAINTENANCE

Check rollers and mast surfaces for damage. Ensure brushes are fitted 
correctly and brush against mast surface.

HYDRAULIC OIL 

The hydraulic oil must be replaced on an annual basis.  If the oil is not 
replaced, premature wear and failure of components will occur.
To drain the hydraulic tank, the mast must be in the transport 
position, and the basket tilted to allow access to the motor/pump 
unit. The only practical method to remove the oil from the tank is to 
use a syringe suitable for hydraulic oil, which are easily obtainable, 
or a vacuum system for hydraulic oil. The hydraulic steel pipe 
connection to the cylinder must not be disconnected, unless by a 
competent person. If the connection has been disconnected, then a 
full pressure test of the system must be conducted prior to placing 
the machine back into service. No leaks must be evident when the 
pressure test is conducted.

Refill with grade 32 mineral oil.

WHEELS AND CASTORS

It is absolutely essential that the drive wheels and castors are 
maintained in good condition at all times, for two reasons:

The first is that they act as the stabilisers, and whilst their load 
capacity is over rated for the application, any failure could result in a 
serious accident.  Secondly, if the bearings become tight, it will make 
the machine difficult to maneuver.

Check all wheels are free from damage and tyre wear.  Check both 
drive wheels turn freely and are not rubbing on chassis side panel. 
Check that drive wheel securing clamp is fixed with grub screw. Check 
drive wheel gearbox fixings are all present and tight. Check castors 
swivel freely, that both top mounting bolt and axle bolt are secure. 

When replacing components for any reason, only use OEM 

specification parts, either supplied from the manufacturer or 

authorised in writing by the manufacturer. Warranties and design 

approvals will be void if alternative components are fitted.

It is essential to obtain manufacturer’s approval of any alteration 

which might affect stability, strength or performance, in writing 

before proceeding.

11

Содержание nano SP

Страница 1: ...Operating and Maintenance Manual www powertowers com...

Страница 2: ...hin its operating parameters and should always be used on flat level and hard surfaces such as concrete If used for hazardous applications such as shot blasting welding paint spraying or with any othe...

Страница 3: ...N Max gradient for operation 0 Max wind force 12 5m sec Maximum weight Inc payload 478kg 200kg 678 kgs Maximum castor point load 210 kgs 2 10 kN Drive Speed Max 4 6 KpH Drive Speed Slow 1 0 KpH Elevat...

Страница 4: ...tal force 200N 5 Never drive Nano SP near holes in the floor or edge of concrete slab manholes drains etc 6 Never use in the vicinity of live conductors 7 Never extend the height or reach of the work...

Страница 5: ...5 Entrance Gate Latch Spirit Level Swivel Castor Drive Wheel Motor Gearbox Emergency Stop Battery Isolator Manual Emergency Lowering Valve Control Arm Folded Ground Control Station Tool Tray Basket re...

Страница 6: ...tandard If the operator chooses to wear a safety harness an approved fall restraint type harness should be worn Operating Procedures are divided into three key areas 1 Pre operation checks What to do...

Страница 7: ...cantilever deck and operation 2 Lifting mast structure chassis area structure 3 Pothole mechanism 4 Wheels and castors for tyre damage and fixings 5 Main control cable curly cable to control arm 6 Al...

Страница 8: ...gate to elevate backwards to descend Always check for overhead obstructions before elevating The user shall obtain the guidance and approval of the manufacturer in the event of any special working met...

Страница 9: ...modes 1 Rapid flash which indicates maximum charge rate 2 Slow pulse indicating slower charging 3 Continuous illumination indicating the battery is fully charged D 4 Additionally the battery charge in...

Страница 10: ...ntenance tasks that should be carried out by the operator or other competent person Always use chemical resistant gloves and safety goggles glasses when checking battery electrolyte levels 1 Check Bat...

Страница 11: ...t not be disconnected unless by a competent person If the connection has been disconnected then a full pressure test of the system must be conducted prior to placing the machine back into service No l...

Страница 12: ...gap between the mast section and the wear screw develops This will be evident by free sideways movement of the basket If this free movement is thought to be excessive check the gap between the screw...

Страница 13: ...in good serviceable order Handrails are undamaged and secure Operation of gate latch Basket tray condition Mechanical condition of lifting structure and chassis Swivel castor condition and security A...

Страница 14: ...dically If this is not practical then the charger should be switched on once a week for half an hour This is especially important in cold conditions The hydraulic oil must be replaced recommended afte...

Страница 15: ...levated Drive Speed limit switch PTNSP E 650 F Tilt Alarm Overide Switch PTNSP E 649 actual switch may vary from illustration G Load Sensing limit switch PTNSP E 648 H Tilt Alarm module PTNSP E 603 I...

Страница 16: ...box complete LHS PTNSP E 616L P Drive Motor Brake PTNSP E 617 Q 24 8 A Battery Charger PTNSP E 630 R 12v 105A Traction Battery PT E 002 HYDRAULIC PARTS S 24v DC Powerpack Complete PTNSP H 551 Powerpac...

Страница 17: ...TNSP M 501 D Power pack Cabinet Cover Plate PTNSP M 521 E ECU Cover Plate PTNSP M 522 F Guardrails Complete outer PTNSP M 516 G Guardrails complete inner PTNSP M 518 H Gate PTNSP M 503 Cantilever slid...

Страница 18: ...520 M Gas Strut Control Arm PTNSP M 519 N Cantilever Tread Lock PTNSP M 527 O Basket safety prop c w fixing PTNSP M 529 P Decal Set 1 PTNSP M 540 Q Decal Set 2 PTNSP M 541 R Decal Set 3 PTNSP M 542 S...

Страница 19: ...RGENCY LOWER PT E 008 8 RELAY PROTECTION BOARD 1c PTNSP E 676 9 LOWERING RELAY RY1 PTNSP E 676 10 5A FUSE PT E 012 11 START SOLENOID PTN H 552 12 POWERPACK LOWERING SOLENOID C W VALVE PTNSP H 552 13 A...

Страница 20: ...CIRCUIT DIAGRAM HYDRAULIC 20 Relief Valve preset to 65 Bar Single Action 2 stage lift cylinder Manual Bypass Solenoid Lock Valve NA HP 003 Steel Pipe 12V 24V DC Powerpack...

Страница 21: ...agents for repair or assessment against a warranty claim on any Nano SP or component Materials and or labour costs to renew repair or replace components due to fair wear and tear Faults arising from...

Страница 22: ...TEST RESULTS NOTES Description Work Carried out Date...

Страница 23: ...ALTERATIONS REPAIRS Description Work Carried out Date...

Страница 24: ...NANO SP UK 12 17 www powertowers com 100 British designed and manufactured...

Отзывы: