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Operating Instructions,  Form No. 1000090,  Back sheet 4 of 6

TROUBLESHOOTING GUIDE

WARNING

To help prevent personal injury, any repair work or troubleshooting must be done by qualified personnel
familiar with this equipment.

Use the proper gauges and equipment when troubleshooting.

NOTE:

Depending on the type of pump, it is often best to check for leaks by using a hand pump and applying
pressure  to  the  suspect  area  without  the  motor  running.  Watch  for  leaking  oil  and  follow  it  back  to  its
source.

Plug the outlet ports of the pump when checking for leakage to determine if the leakage is in the pump or
in the wrench or tool.

Refer to the Parts List included with your particular pump when using this troubleshooting guide.

PROBLEM

CAUSE

SOLUTION

Electric motor does not run

WARNING: To help prevent

personal injury, disconnect
power supply before removing
cover. Any electrical work should
be performed by a qualified
electrician.

1. Pump not turned ON.

2. Unit is not plugged in.
3. No voltage supply.

4. Broken lead wire or defective

power cord plug.

5. Defective switches.
6. Defective motor.
7. Defective starter relay.
8. Defective remote switch.
9. Worn brushes.
10. Circuit breaker tripped because

total amperage draw too high for
existing circuit.

11. Overheated motor (single-phase

motor only). Magnetic starter
disengaged (three-phase motor
only). Thermal protector open.

12. Faulty thermal protector (single-

phase motor). Faulty magnetic
starter (three-phase motor).

1. Flip toggle switch to "Run"

position.

2. Plug in unit.
3. Check line voltage. Check reset

button on power panel.

4. Replace defective parts.

5. Check switches.
6. Repair or replace motor.
7. Replace defective parts.
8. Repair or replace remote switch.
9. Replace brushes.
10. Add an additional circuit or use

alternate circuit.

11. Wait for motor to cool before

restarting. Reset thermal
protector (Single-phase motor
will reset automatically.)

12. Replace.

Содержание PE55TWP

Страница 1: ...d by improper operation or installation The hydraulic power unit can be ordered with building block flexibility The customer can choose from a variety of motors controls reservoirs and other options B...

Страница 2: ...ER SUPPLY Never use an ungrounded power supply with this unit The pump must be compatible with existing line voltage Disconnect the pump from the power supply when performing maintenance or repair on...

Страница 3: ...a clean funnel and filter Fill with hydraulic oil to 1 2 from the top of the filler hole Replace filler cap with the breather hole in the filler cap open 4 Cycle the pump with wrench attached several...

Страница 4: ...operation IMPORTANT After eliminating trapped air from a large work holding system retract the wrenchs and refill the pump reservoir to 1 2 from the top of the filler hole Adjusting The Pressure Regu...

Страница 5: ...mp to allow air to be released through the pump reservoir Hydraulic Fluid Level 1 Check the oil level in the reservoir after each 10 hours of use Proper oil level is 1 2 from the top of the fill hole...

Страница 6: ...il Place the pump and motor assembly with gasket on the reservoir and thread the ten screws Tighten securely and evenly Adding Oil To The Reservoir 1 Wrench must be fully retracted and the power suppl...

Страница 7: ...rm No 1000090 Sheet No 4 of 6 Rev 3 Date 25 May 2012 REASSEMBLY SPECIFICATIONS NEEDLE BEARING INSTALLATION SPECIFICATIONS HIGH PRESSURE PUMP ASSEMBLY BOLT TIGHTENING SEQUENCE BRUSH HOLDER ARMATURE INS...

Страница 8: ...before removing cover Any electrical work should be performed by a qualified electrician 1 Pump not turned ON 2 Unit is not plugged in 3 No voltage supply 4 Broken lead wire or defective power cord pl...

Страница 9: ...m top of filler hole with wrench retracted 2 Check quick disconnect couplings to wrench Inspect couplers to ensure that they are completely coupled Occasionally couplers have to be replaced because th...

Страница 10: ...ere are no visible leaks the high pressure pump subassembly may be leaking Remove all parts Check the valve head assembly body for any damage to the seat area Clean and reseat if necessary Inspect for...

Страница 11: ...replaced because one check does not stay open in the coupled position 2 Check valve operation and inspect parts Replace if necessary 3 Increase air pressure Pump delivers excess oil pressure 1 Faulty...

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