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Operating Instructions                                                               Form No. 1000090

PREVENTIVE MAINTENANCE

WARNING: 

To help prevent personal injury,

Disconnect the pump from the power supply before performing maintenance or repair procedures.

Repairs and maintenance are to be performed in a dust-free area by a qualified technician.

Bleeding Air From The System

Air can accumulate in the hydraulic system if the reservoir oil level is too low. This air causes the wrench to respond
in an unstable or slow manner. To remove the air:

1. The hydraulic wrench(s) must be positioned on their side(s) with the couplers located upward.

2. Remove  any  load  from  the  wrench(s),  and  cycle  the  hydraulic  system  through  several  cycles  (fully  extend  and

retract the wrenchs).

Note: The wrench must be at a lower level than the pump to allow air to be released through the pump

reservoir

Hydraulic Fluid Level

1. Check the oil level in the reservoir after each 10 hours of use. Proper oil level is 1/2" from the top of the fill hole

when all wrenches are retracted.

2. Drain, flush, and refill the reservoir with an approved, high-grade hydraulic oil after approximately every 300 hours

of use. The frequency of oil changes will depend upon the general working conditions, severity of use, and overall
cleanliness and care given the pump.

Maintenance Cleaning

1. Keep the pump's outer surface as free from dirt as possible.

2. Seal all unused couplers with thread protectors.

3. Keep all hose connections free of dirt and grime.

4. The breather-hole in the filler cap must be clean and unobstructed at all times.

5. Equipment connected to the pump must be kept clean.

6. Use only an approved, high-grade hydraulic oil in this pump. Change as recommended (every 300 hours).

Sheet No.

3 of 6

Rev 3

Date: 25 May 2012

Содержание PE55TWP

Страница 1: ...d by improper operation or installation The hydraulic power unit can be ordered with building block flexibility The customer can choose from a variety of motors controls reservoirs and other options B...

Страница 2: ...ER SUPPLY Never use an ungrounded power supply with this unit The pump must be compatible with existing line voltage Disconnect the pump from the power supply when performing maintenance or repair on...

Страница 3: ...a clean funnel and filter Fill with hydraulic oil to 1 2 from the top of the filler hole Replace filler cap with the breather hole in the filler cap open 4 Cycle the pump with wrench attached several...

Страница 4: ...operation IMPORTANT After eliminating trapped air from a large work holding system retract the wrenchs and refill the pump reservoir to 1 2 from the top of the filler hole Adjusting The Pressure Regu...

Страница 5: ...mp to allow air to be released through the pump reservoir Hydraulic Fluid Level 1 Check the oil level in the reservoir after each 10 hours of use Proper oil level is 1 2 from the top of the fill hole...

Страница 6: ...il Place the pump and motor assembly with gasket on the reservoir and thread the ten screws Tighten securely and evenly Adding Oil To The Reservoir 1 Wrench must be fully retracted and the power suppl...

Страница 7: ...rm No 1000090 Sheet No 4 of 6 Rev 3 Date 25 May 2012 REASSEMBLY SPECIFICATIONS NEEDLE BEARING INSTALLATION SPECIFICATIONS HIGH PRESSURE PUMP ASSEMBLY BOLT TIGHTENING SEQUENCE BRUSH HOLDER ARMATURE INS...

Страница 8: ...before removing cover Any electrical work should be performed by a qualified electrician 1 Pump not turned ON 2 Unit is not plugged in 3 No voltage supply 4 Broken lead wire or defective power cord pl...

Страница 9: ...m top of filler hole with wrench retracted 2 Check quick disconnect couplings to wrench Inspect couplers to ensure that they are completely coupled Occasionally couplers have to be replaced because th...

Страница 10: ...ere are no visible leaks the high pressure pump subassembly may be leaking Remove all parts Check the valve head assembly body for any damage to the seat area Clean and reseat if necessary Inspect for...

Страница 11: ...replaced because one check does not stay open in the coupled position 2 Check valve operation and inspect parts Replace if necessary 3 Increase air pressure Pump delivers excess oil pressure 1 Faulty...

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