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Operating Instructions,  Form No. 1000090,  Back sheet 2 of 6

Adjusting The Hydraulic Gauge

Locate the adjustment screw on the gauge (see Figure 1) and make
adjustments as needed with a screwdriver. The adjustment screw is located on
the lower right back rim of the gauge. You must reach under the portion of the shroud
that the gauge is mounted in.

Priming The Pump

When operating the pump for the first time:

1. Valve and hose connections must be tight, and the reservoir must be filled to the proper oil level. Start the motor.

2. Jog  the  pump  several  times  to  build  pressure.  If  the  pump  doesn't  build  pressure,  it  may  not  be  primed.

Disconnect a hose from the system and route it back to the pump reservoir. Run the pump until a steady flow of
oil is observed free of suspended air bubbles. Reconnect the hose to the system.

3. Run wrench several times to eliminate air from the system. For more complete instructions, refer to the section

titled "Bleeding Air From The System."

4. The pump is ready to be put into regular operation.

IMPORTANT:  After  eliminating  trapped  air  from  a  large  work-holding  system,  retract  the  wrenchs  and  refill
the pump reservoir to 1/2" from the top of the filler hole.

Adjusting The Pressure Regulating Valve

NOTE: For easy adjustment of the pressure regulating valve, always adjust the pressure by 

increasing

to the

desired pressure setting.

1. Loosen the locknut on the pressure regulating valve (C), and back the adjusting screw (B) out a few turns with a

screwdriver  by  turning  in  a  counterclockwise  direction.  This  will 

decrease the  setting  to  a  lower  than  desired

pressure.

2. The  pump  must  be  completely  connected.  Set  the  motor  control  toggle  switch  on  "Run"  and  push  the  "Start"

button.

3. With  the  screwdriver,  slowly  turn  the  adjusting  screw  (B)  in  a  clockwise  direction.  This  gradually 

increases the

pressure  setting.  When  the  desired  pressure  is  reached,  lock  the  adjusting  screw  in  position  by  tightening  the
locknut.

IMPORTANT:

The pressure range is from 1,000 to 10,000 PSI depending on the pump model.

1000

2000

3 000

4 000

5000

6000

7000

8000

9000

10000

PSI

bar

690

600

500

4 00

3 00

200

100

0

0

USE ONLY

FOR HYDRAULIC

MADE IN U.S.A.

1

.

0

4

B

 

I

S

N

A

 

h

t

i

w

 

s

e

i

l

p

m

o

C

 

  

External
Adjustment Screw

FIGURE 1

Содержание PE55TWP

Страница 1: ...d by improper operation or installation The hydraulic power unit can be ordered with building block flexibility The customer can choose from a variety of motors controls reservoirs and other options B...

Страница 2: ...ER SUPPLY Never use an ungrounded power supply with this unit The pump must be compatible with existing line voltage Disconnect the pump from the power supply when performing maintenance or repair on...

Страница 3: ...a clean funnel and filter Fill with hydraulic oil to 1 2 from the top of the filler hole Replace filler cap with the breather hole in the filler cap open 4 Cycle the pump with wrench attached several...

Страница 4: ...operation IMPORTANT After eliminating trapped air from a large work holding system retract the wrenchs and refill the pump reservoir to 1 2 from the top of the filler hole Adjusting The Pressure Regu...

Страница 5: ...mp to allow air to be released through the pump reservoir Hydraulic Fluid Level 1 Check the oil level in the reservoir after each 10 hours of use Proper oil level is 1 2 from the top of the fill hole...

Страница 6: ...il Place the pump and motor assembly with gasket on the reservoir and thread the ten screws Tighten securely and evenly Adding Oil To The Reservoir 1 Wrench must be fully retracted and the power suppl...

Страница 7: ...rm No 1000090 Sheet No 4 of 6 Rev 3 Date 25 May 2012 REASSEMBLY SPECIFICATIONS NEEDLE BEARING INSTALLATION SPECIFICATIONS HIGH PRESSURE PUMP ASSEMBLY BOLT TIGHTENING SEQUENCE BRUSH HOLDER ARMATURE INS...

Страница 8: ...before removing cover Any electrical work should be performed by a qualified electrician 1 Pump not turned ON 2 Unit is not plugged in 3 No voltage supply 4 Broken lead wire or defective power cord pl...

Страница 9: ...m top of filler hole with wrench retracted 2 Check quick disconnect couplings to wrench Inspect couplers to ensure that they are completely coupled Occasionally couplers have to be replaced because th...

Страница 10: ...ere are no visible leaks the high pressure pump subassembly may be leaking Remove all parts Check the valve head assembly body for any damage to the seat area Clean and reseat if necessary Inspect for...

Страница 11: ...replaced because one check does not stay open in the coupled position 2 Check valve operation and inspect parts Replace if necessary 3 Increase air pressure Pump delivers excess oil pressure 1 Faulty...

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