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SD300 SERIES

 

POWER ELECTRONICS

 

 

4 

SAFETY SYMBOLS 

 

 

 

SAFETY SYMBOLS 

Always follow safety instructions to prevent accidents and potential hazards from occurring. 
 

In this manual, safety messages are classified as follows: 

 

 

 

The following CAUTION symbols are used in this manual and they symbolise: 
 

 

 
 

 

 

 
 

 

 

 
 

 

 

 
 

 

 

 

 
 

 

 

 
 

 

 

WARNING

 

Identifies potentially hazardous situations where dangerous voltage may be 

present, which if not avoided, could result in minor personal injury, serious 
injury or death 

 

Be extremely careful and follow the instructions to avoid the risk of electrical 

shocks. 

CAUTION

 

Identifies potentially hazardous situations, which if not avoided, could result 
in product damage, or minor or moderate personal injury. 

 

Read the message and follow the instructions carefully. 

NOTICE

 

Identifies important measures to take in order to prevent damage equipment 

and  warranty  lost,  as  well  as  encouraging  good  use  and  environmental 
practices. 

 

Hot surface. Be careful and follow the instructions to avoid burns and personal injuries. 

 

Risk of fire. Be careful and follow the instructions to prevent causing an unintentional fire. 

Содержание SD300146

Страница 1: ...VARIABLE SPEED DRIVE Variable Speed Drive Hardware and Installation Manual...

Страница 2: ......

Страница 3: ...Variable Speed Drive Hardware and Installation Manual Edition February 2017 SD30MTHW01CI Rev C...

Страница 4: ...SD300 SERIES POWER ELECTRONICS 2 SAFETY SYMBOLS...

Страница 5: ...installation company may install and commission the drives The instructions assume that the installer is familiar with electrical installation rules and regulations REFERENCE MANUALS The following ref...

Страница 6: ...injury or death Be extremely careful and follow the instructions to avoid the risk of electrical shocks CAUTION Identifies potentially hazardous situations which if not avoided could result in produc...

Страница 7: ...atings Power connection Power terminals The equipment and technical documentation are periodically updated Power Electronics reserves the right to modify all or part of the contents of this manual wit...

Страница 8: ...TENTS TABLE OF CONTENTS About this manual 3 1 INTRODUCTION 12 2 CONFIGURATION TABLE STANDARD RATINGS 13 3 TECHNICAL CHARACTERISTICS 16 4 DIMENSIONS 18 5 RECEPTION HANDLING AND TRANSPORTATION 26 6 MECH...

Страница 9: ...ER ELECTRONICS SD300 SERIES TABLE OF CONTENTS 7 8 CONTROL CONNECTION 41 9 COMMUNICATION 47 10 COMMISSIONING 50 11 USE OF THE DISPLAY 52 12 MAINTENANCE 56 13 ACCESSORIES 58 DECLARATION OF CONFORMITY CE...

Страница 10: ...late the whole drive from the supply If you do not remove the power supply you may get an electric shock Do not remove the cover except for periodic inspections or wiring even if the input power is no...

Страница 11: ...gency and POWER ELECTRONICS 902 40 20 70 International 34 96 136 65 57 or your nearest agent within 24hrs from receiving the goods UNPACKING Make sure model and serial number of the variable speed dri...

Страница 12: ...ables if the input power supply remains connected The internal circuits of the SD300 Series will be damaged if the incoming power is connected and applied to the output terminals U V W Do not use powe...

Страница 13: ...on check the environmental ratings drive configuration mounting and clearances See Chapter 5 and Chapter 6 5 Follow the mechanical installation instructions See Chapter 6 6 Before the electrical insta...

Страница 14: ...n systems material handling lifting systems textiles plastic wood processing in fact any application where OEMs need to control and automate apparatus and machinery Some of its outstanding features ar...

Страница 15: ...gle phase 2 IP20 F Extended 2 230VAC three phase 6 IP66 Standard 069 69A 4 400VAC three phase 1 Heavy duty for IP66 models CODIFICATION EXAMPLES o SD305842F SD300 58A 400Vac three phase IP20 degree of...

Страница 16: ...SD301212F 1 3F 1 EMC class 2 Standard Ratings 230VAC 3 phase IP20 Power ND kW Power HD kW Current ND A Current HD A Model Frame 0 75 0 4 3 1 2 5 SD300322 1N 1 5 0 75 6 0 5 0 SD300622 2N 2 2 1 5 9 6 8...

Страница 17: ...D300146 SD300146F 2 1I 0 75 2 4 SD300246 SD300246F 2 1 5 4 0 SD300446 SD300446F 2 2I 2 2 5 5 SD300646 SD300646F 2 4 9 0 SD300946 SD300946F 2 5 5 12 SD301246 SD301246F 2 3I 7 5 16 SD301646 SD301646F 2...

Страница 18: ...High level 3 5 12V Output Open Collector Terminal Fault output and drive operation status output Less than DC 24V 50mA Multi function Relay N O N C less than AC 250V 1A less than DC 30V 1A Analog Outp...

Страница 19: ...produced and provides robust power in the low speed region The motor auto tuning function is optimized to maximize motor performance Figure 3 1 Sensorless control Flying Start Function The SD300 is c...

Страница 20: ...W1 W2 H1 H2 H3 D1 A B 68 2 7 61 1 2 4 128 5 119 4 7 5 0 2 123 4 8 3 5 1 4 4 0 2 4 2 1 65 0 86 1 9lb Figure 4 1 Frame 1N dimensions Frame 2N Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 1 SD3003...

Страница 21: ...H2 H3 D1 A B 100 3 9 91 9 6 128 5 120 4 7 4 5 0 2 130 5 1 4 5 0 2 4 5 0 2 4 5 0 2 1 5 3 3lb Figure 4 3 Frame 3N dimensions Frame 4N Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 1 SD300912 200 2...

Страница 22: ...1 H2 H3 D1 A B 140 5 5 132 2 5 2 128 5 120 7 4 8 3 7 0 1 145 5 7 3 9 0 2 4 4 0 2 4 5 0 2 2 7 6lb Figure 4 5 Frame 5N dimensions Frame 1F Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 1 SD300312F...

Страница 23: ...lb W1 W2 H1 H2 H3 D1 A B 100 3 9 91 3 6 180 7 1 170 6 7 5 0 2 140 5 5 4 5 0 2 4 5 0 2 4 2 0 2 1 8 4lb Figure 4 7 Frame 2F dimensions Frame 3F Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 1 SD30...

Страница 24: ...W1 W2 H1 H2 H3 D1 A B 160 6 3 137 5 4 232 9 1 216 5 8 5 10 5 0 4 140 5 5 5 0 2 5 0 2 3 3 7 3lb Figure 4 9 Frame 4 dimensions Frame 5 Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 3 SD305622 380...

Страница 25: ...3 8 7 6 350 13 8 331 13 13 0 5 187 7 4 6 0 2 6 0 2 7 5 15 4lb Figure 4 11 Frame 6 dimensions IP66 Drives Dimensions Frame 1I Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 3 SD300326 SD300526 380...

Страница 26: ...T1 T2 220 8 7 204 8 259 10 241 9 5 12 0 5 201 7 9 215 8 5 5 5 0 2 5 5 0 2 22 3 0 9 28 6 1 1 5 3 12lb Figure 4 13 Frame 2I dimensions Frame 3I Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 3 SD3...

Страница 27: ...A T1 T2 260 10 229 9 400 16 377 15 15 0 6 246 9 7 260 10 6 0 2 22 3 0 9 34 9 1 4 9 6 21lb Figure 4 15 Frame 4I dimensions Frame 5I Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 3 SD306026 380 48...

Страница 28: ...in a sun and moisture protected space and with an ambient temperature between 20 C and 65 C 95 RH without condensation It is recommended not stacking more than two units Handling and Transportation CA...

Страница 29: ...rrect operation of the drive It is responsibility of the installer to ensure correct installation and suitable ambient conditions for the VFD Additionally any local regulations must be adhered to by t...

Страница 30: ...the drive weight and the possible forces generated by the wiring Use a level to draw a horizontal line on the mounting surface and mark the fixing points Then drill the two upper mounting bolt holes...

Страница 31: ...the recirculation of air and follow the minimum clearance distances as indicated below Figure 6 2 Minimum clearances If you wish to install two or more drives in a technical room or cabinet mount the...

Страница 32: ...he drive size at the bottom the hot air is then dissipated through the gratings on the top side Figure 6 4 Cooling airflow for SD300 It is possible to replace the cooling fans without dismounting the...

Страница 33: ...al and local codes We recommend using specified circuit breakers or fuses to operate with the drive Magnetic contactor optional Install if necessary When installed do not use it for the purpose of sta...

Страница 34: ...ering the soft charge the DC bus voltage and the motor performance In addition the control board integrates the interface terminals such as communication ports the digital and analogue inputs and outp...

Страница 35: ...TION 33 To access the power terminals users have to unscrew the bottom cover as follows Figure 7 2 Bottom cover removal Then remove the power terminals plastic protection pushing the sides clips as fo...

Страница 36: ...rminals in Single Phase Drives Figure 7 4 Power terminals in single phase drives Power Terminals in Frames 1N 2N 1F 3 Phase Figure 7 5 Power terminals in frames 1N 2N 1F Power Terminals in Frames 3N 4...

Страница 37: ...Electronics Otherwise the equipment could be damaged and the risk of injury heightened Any wiring or periodic inspections should be performed at least 10 minutes after disconnecting the input power T...

Страница 38: ...in those countries or areas where this device is going to be installed Do not use capacitors for power factor correction surge suppressors or RFI filters on the output side of the drive In doing so th...

Страница 39: ...6 2 2 14 14 0 75 kW 1 5 kW 2 2 kW 3 7 kW M4 1 8 4 kW 5 5 kW 2 5 2 5 14 14 7 5 kW 4 4 12 12 11 kW M5 3 16 4 0 10 2 0 4 1 0 15 kW 6 6 10 10 18 5 kW 10 10 8 8 22 kW 1 Use only the specified torque on the...

Страница 40: ...section 8 5 for further information Ground Fault Protection The drive is equipped with an internal software the ground fault protective function protects the drive against input and output unbalanced...

Страница 41: ...7 kW 3 23 7 5 12 6 41 15 2 34 10 8 8 9 20 1 22 15 5 4 13 2 4 kW 32 5 5 kW 1 12 19 3 2 17 7 5 kW 11 kW 15 kW 35 0 78 27 2 5 25 50 0 59 35 1 9 32 63 0 46 44 1 4 41 18 5 kW 70 0 4 52 1 49 22 kW 100 0 3...

Страница 42: ...0146 SD300146F 400 0 4 1800 50 1200 100 SD300342 SD300342F SD300246 SD300246F 0 75 900 100 600 150 SD300542 SD300542F SD300446 SD300446F 1 5 450 200 300 300 SD300742 SD300742F SD300646 SD300646F 2 2 3...

Страница 43: ...nding Figure 8 1 Shield bonding Digital signal cables must be grounded at both ends of the cable when there is not potential difference between equipments It is recommended to use independent shielded...

Страница 44: ...er pushing on the right side clip as follows Figure 8 2 Terminals cover removal Control Board Terminals Description The control board of the drive integrates some switches and connection terminals The...

Страница 45: ...lly or collectively Analogue inputs can be configured as comparators For further information please refer to the Programming and Software Manual Note The frontal cover of the control terminals can be...

Страница 46: ...UTS VR Power terminal used to setup or modify a frequency reference via analog voltage or current input Max output V I 12V 100mA Potentiometer 1 5k V1 Setup or modify a frequency reference via analog...

Страница 47: ...uld not exceed 30m Terminal Type Recommended wire size mm2 AWG Screw Torque N m No crimp style terminal Crimp style terminal P1 P7 CM 0 75 18 0 5 20 M2 1 32 0 22 0 25 VR V1 I2 AO Q1 EG 24 TI TO SA SB...

Страница 48: ...t is only required an external push button By using this function cleaning emergencies or maintenance work on non electrical parts of the machinery can be performed without switching off the input pow...

Страница 49: ...g the drive to other devices Modbus Communication Introduction The drive can be controlled and monitored by the sequence program of a PLC or another master module Various drives or other slave devices...

Страница 50: ...Standard Communication method Transmission type RS 485 Bus type Multi drop Link System Number of connected inverters Transmission distance Maximum of 16 inverters Maximum1 200m recommended distance wi...

Страница 51: ...POWER ELECTRONICS SD300 SERIES MODBUS COMMUNICATION 49 RS485 Connections The following diagram shows a common wiring for a RS485 connection Figure 9 3 RS485 connection...

Страница 52: ...sioning follow local and national regulations In order to carry out a commissioning correctly we recommend checking the following steps Check the compatibility of the upstream protections circuit brea...

Страница 53: ...and Programming manual Check the line voltages are displayed Start the drive without motor using the display s keyboard pushbutton START Check that the fans rotate smoothly and there is no obstacle r...

Страница 54: ...se a parameter value DOWN key Used to scroll through codes or to decrease a parameter value Left key Used to jump to other parameter groups or move the cursor to the left Right key Used to jump to oth...

Страница 55: ...16 characters and control keypad for parameter setting and commissioning Figure 11 2 Display and Keypad Unit LED Status Indicators Leds show at any time and in a comprehensive way for the user inform...

Страница 56: ...up does not have subgroups the access would be straight to the group parameters To modify numeric parameters Pressed simultaneously the value increases Pressed simultaneously the value decreases To mo...

Страница 57: ...is running In case the equipment is at fault pressing this button will reset the drive whenever the fault conditions have disappeared This button will only work when the equipment is configured in loc...

Страница 58: ...fan usage rate Replacement level can be set in parameter G9 87 Figure 12 1 Fan usage rate Warnings Make sure to disconnect the input power while performing maintenance Make sure to perform maintenance...

Страница 59: ...re there any signs of dilation or retraction within the capacitor o o o Visual check Measure the capacitance with a proper instrument No anomaly Capacitance higher than 85 of rated capacitance Instrum...

Страница 60: ...the space is limited Ask for the flange that corresponds to your drive frame More information about this item can be found in section 13 4 SD3CF1 Display extender Display extender kit 5 meters Consul...

Страница 61: ...F6 3F SD3EBF7 4F SD3EBF8 5F SD3EBF9 6F Flange Type The flange type can be mounted outside of the panel in case the space is limited Its main purpose is to favor the dissipation of the generated heat d...

Страница 62: ...SD300 SERIES POWER ELECTRONICS 60...

Страница 63: ...ded to be used with certain limits of voltage 2004 108 CE Electromagnetic Compatibility References of the harmonized technical norms applied under the Low Voltage Directive References Title EN 61800 5...

Страница 64: ...NA Email sales power electronics com cn GERMANY Power Electronics Deutschland GmbH Neuseser Strasse 15 90455 N rnberg Tel 49 911 99 43 99 0 Fax 49 911 99 43 99 8 Email info ped deutschland de KOREA Po...

Страница 65: ...www power electronics com...

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