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14

CLEANING

IMPORTANT:

  For best performance, keep snow thrower 

housing free of any dirt or trash. Clean the outside of your 

snow thrower after each use.

WARNING:  Remove safety ignition key 

and disconnect spark plug wire from 

spark plug.  Place wire where it can not 

come in contact with spark plug.

• 

Keep finished surfaces/wheels free of gasoline, oil, etc.

•  We do not recommend using a garden hose to clean 

your snow thrower unless the electrical system, muffler 

and carburetor are covered to keep water out. Water 

in engine can result in shortened engine life.

MAINTENANCE

BELTS

Check belts for deterioration and wear after every 50 hours 

of operation and replace if necessary. The belts are not 

ad just able. Replace belts if they begin to slip from wear. 

(See “TO REMOVE BELT COVER” in the Service and 

Adjustments section of this manual).
The belts on your snow thrower are of special con struc tion 

and should be replaced by original equipment man u fac tur er 

(OEM) belts avail able from your nearest dealer. Using other 

than OEM belts can cause personal injury or damage to 

the snow thrower.

SNOW THROWER

Always observe the safety rules when performing any 

main te nance.

TIRES

• 

Maintain proper air pressure in both tires (14–17 PSI).

• 

Keep tires free of gasoline and oil, which can harm rubber.

NOTE:

 To seal tire punctures and prevent flat tires due 

to slow leaks, tire sealant may be purchased from your 

local parts dealer. Tire sealant also prevents tire dry rot 

and cor ro sion.

AUGER GEAR CASE

• 

The gear case was filled with lubricant to the proper level 

at the factory. The only time the lubricant needs atten-

tion is if service has been performed on the gear case.

•  If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow 

thrower. The sprockets, hex shafts, drive disc and friction 

wheel require no lubrication. The bearings and bushings 

are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po-

 nents can cause contamination of the friction 

wheel and damage to the drive system of your 

snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service 

classification SJ–SN. Select the oil's SAE viscosity grade 

according to your expected operating temperature.

NOTE:

  Although multi-viscosity oils (5W30, 10W30 etc.) 

improve starting in cold weather, these multi-viscosity oils 

will result in increased oil consumption when used above 

32°F.  Check your engine oil level more frequently to avoid 

possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once 

a year if the snow thrower is not used for 25 hours in one year.

MUFFLER

Inspect and replace corroded muffler as it could cre ate a 

fire haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after 

every 100 hours of operation, whichever occurs first.  Spark 

plug type and gap setting are shown in the “PROD UCT 

SPEC I FI CA TIONS” section of this manual.

Check the crankcase oil level before starting the engine 

and after each five (5) hours of continuous use. Tighten oil 

fill cap / dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil 

change. All oil must meet API service classification SJ–SN.
•  Be sure snow thrower is on level surface.
•  Oil will drain more freely when warm.
•  Catch oil in a suitable container.

NOTE:

 A wheel may be removed from snow thrower for 

easier access to the oil drain plug and place ment of a 

suitable container. 
1.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with spark plug.

2.  Clean area around drain plug.
3.  Remove drain plug and drain oil in a suitable container.
4.  Install drain plug and tighten securely.
5.  Wipe off any spilled oil from snow thrower and engine.
6.  Install left wheel (if removed for draining oil). Be sure 

to install wheel pin and retainer pin into proper hole 

in wheel axle (See “TO REMOVE WHEELS” in the 

Service and Adjustments section of this manual).

7.  Remove oil fill cap/dipstick. Be careful not to allow dirt 

to enter the engine.

8.  Refill engine with oil through oil dipstick tube. Pour 

slowly. Do not overfill. For approximate capacity see 

“PRODUCT SPECIFICATIONS” section of this man u al.

9.  Use gauge on oil fill cap/dipstick for checking level. 

Be sure dipstick cap is tightened securely for accurate 

reading. Keep oil at “FULL” line on dipstick.

10.  Wipe off any spilled oil.

Содержание 96192010000

Страница 1: ...Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 591 18 72 01 Rev 1 Gasoline containing up to 10 ethanol E10 is...

Страница 2: ...tectors to avoid damage to hearing Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cr...

Страница 3: ...rting the engine and for transporting the snow thrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes 9 Neveroperateth...

Страница 4: ...IGNITION KEY S 1 LOCKNUT 5 16 18 1 CARRIAGE BOLT 5 16 18 x 5 8 1 LOCKNUT 1 4 20 1 NYLON WASHER 1 SHOULDER BOLT 1 4 20 1 SPRING 2 SHEAR BOLTS 1 4 20 x 1 3 4 2 LOCKNUTS 1 4 20 1 LOCKNUT 3 8 3 KNOB 2 CAR...

Страница 5: ...ible loose parts and parts boxes from carton 2 Cut down all four corners of carton and lay panels flat 3 Removethetwo 2 screwssecuringtheaugerhousing to the pallet and remove additional steel brackets...

Страница 6: ...of mounting bracket 4 Install locknut on threaded stud and tighten securely CONTROL LEVER KNOB KNOB FIG 7 INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 6 and 7 1 Install remote cable bracket to dis...

Страница 7: ...CE EAR PROTECTION RECOMMENDED DANGER OR WARNING SNOW DISCHARGE TRACTION DRIVE CONTROL DISENGAGED ENGAGED ROTATE LEFT ROTATE RIGHT CHUTE ROTATION IGNITION KEY INSERT TO START AND RUN CHOKE CLOSED START...

Страница 8: ...n snow thrower is not in use Electric start button used for starting the engine Recoil starter handle used for starting engine Primer pumps additional fuel from the carburetor to the cylinder for use...

Страница 9: ...R CHUTE DEFLECTOR REMOTE CONTROL LEVER TO THROW SNOW See Fig 12 The auger rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to en...

Страница 10: ...llow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process OPERATION USING THE CLEAN OUT TOOL See Fig 13 In certain sno...

Страница 11: ...add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 16 Fill fuel tank to bottom...

Страница 12: ...ion 3 Rotate choke control to FULL position 4 Push the primer three 3 times NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes befor...

Страница 13: ...k belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service thi...

Страница 14: ...d with API service classification SJ SN Select the oil s SAE viscosity grade according to your expected operating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold...

Страница 15: ...connect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1...

Страница 16: ...GER BELT 1 Remove upper 5 16 bolts and lower 1 4 bolts from both sides of the frame assembly Do not discard bolts 2 Loosen but DO NOT REMOVE lower 5 16 bolts on both sides of the frame assembly 3 Remo...

Страница 17: ...er arm 3 Remove return spring holding the swing plate in place 4 Remove arm bolt and drive belt tensioner arm 5 Remove pulley bolt engine pulley and drive belt from engine 6 Remove the top bolt holdin...

Страница 18: ...el system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in t...

Страница 19: ...Remove ice and snow on and around fuel tank cap 4 Dirty or clogged muffler 4 Clean or replace muffler Engine idles or runs roughly 1 Choke is in FULL position 1 Move choke to OFF position 2 Blockage...

Страница 20: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Страница 21: ...AUGER 2 586 60 72 02 IMPELLER STEEL 3 587 40 24 01 PULLEY IMPELLER SCREW ON 4 585 05 69 01 CHUTE DISCHARGE BASE 5 532 18 40 95 BRACKET CORNER DISCHARGE BASE 6 588 07 75 01 BOLT SHEAR 1 4 20 7 873 80...

Страница 22: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL P2400 96192010000 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 05 09 005 C 1 532 42 10 72 AUGER WEL...

Страница 23: ...id your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL P2400 96192010000 AUGER HOUSING IMPELLER ASSEMBLY 05 09 039 A 1 2 3 1 532 19 21 99 TOOL CLEANOUT...

Страница 24: ...ven in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 05 12 00...

Страница 25: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 4 5 5 5 6 7 05 08 010 A 1 587 80 34 01 CABLE CHUTE ROTATOR...

Страница 26: ...ipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 3 4 4 1 2 5 6 7 8 05 08 011 C 1 582 51 90 01 CABLE CONTROL DRIVE 2 588 1...

Страница 27: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL P2400 96192010000 CONTROL PANEL DISCHARGE CHUTE KEY PART NO NO DESCRIPTION 3 3 4 5 1 2 2 05 08 001 C 1 587 33 25 02 CA...

Страница 28: ...WER MODEL P2400 96192010000 CONTROL PANEL DISCHARGE CHUTE KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 05 07 028 A 2 3 3 4 4 1 1 586 18 10 01 FLOOD HEADLIGHT 2 581 12 81 15 CONSOLE COVER POUL...

Страница 29: ...TROL SPEED DEFL 2 581 24 16 02 LEVER CONTROL CHUTE ROT 3 581 32 97 01 BOLT SHOULDER 1 4 20 4 581 32 96 01 SPRING COMPRESSION 5 586 66 89 01 NUT FL LOCK 1 4 20 6 584 46 84 02 BRACE SUPPORT SPEED 7 587...

Страница 30: ...88 07 78 03 CHUTE WELDMENT ASM INCLUDES 1 6 2 RIVETED DEFLECTOR ASM 3 DEFLECTOR SEAL 4 POP RIVET 5 CHUTE SNOW SHIELD 6 SHIELD STRAP RETAINER 7 590 58 70 01 CONTROL CHUTE DEFLECTOR BOWDEN 8 581 32 94 0...

Страница 31: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 4 4 05 05 001 E 1 588 67 21 02 LOWER HANDLE 2 817 00 06 12 SCREW HEX WASH HD 3 8...

Страница 32: ...imensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warra...

Страница 33: ...NG ASM 4 872 11 05 06 BOLT CARRIAGE 5 16 18 X 75 GR 5 5 581 09 09 01 HUB RUBBER WHEEL 6 581 09 10 02 RUBBER WHEEL PLATE 7 812 00 00 22 E RING 8 581 12 19 01 SHAFT 7 TOOTH REDUCTION 9 580 75 61 02 RETA...

Страница 34: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 1 2 2 3 3 3 4 6 5 5 6 7 8 05 03 001 B 1 532 44 49 49 WASHER 1 00 2 587 97 89 01 HEX BUSHING...

Страница 35: ...2 2 5 5 5 5 6 6 7 7 7 7 8 9 10 05 01 004 H 1 580 83 94 12 FRAME 2 532 15 04 06 ENGINE BOLT 3 8 16 X 1 280 DOGPOINT 3 580 83 95 12 FRAME COVER 4 501 06 04 03 SHIFTER BRACKET 5 582 90 69 01 SCREW HEX W...

Страница 36: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 3 4 4 05 04 004 B 1 587 10 55 01 BEL...

Страница 37: ...4 05 00 LOCKWASHER 5 16 SPLIT HVY 4 874 61 05 12 CAPSCREW HEXHD 5 16 24 X 75 GR 5 5 873 80 05 00 NUT NYLOCK 5 16 18 6 532 05 92 89 WASHER FLAT 328 X 1 00 X 097 7 581 14 14 01 IDLER PULLEY 2 0 W SPACER...

Страница 38: ...hes 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIP...

Страница 39: ...4 007 A 1 532 03 50 62 SAFETY IGNITION KEY 12 11 3 4 1 2 5 6 7 8 9 10 05 18 008 B 1 588 07 75 01 BOLT 1 4 20 X 1 81 2 873 80 04 00 NUT NYLOCK 1 4 20 3 501 41 73 01 BOLT SHOULDER 4 585 69 14 01 NUT HEX...

Страница 40: ...IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 05 16...

Страница 41: ...nt Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 591 18 90 01 DECAL AUGER HOUSING 3 590 81 22 01 DECAL DANGER DEFLECTOR 4 5...

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Страница 44: ...11 14 17 CL Printed in the U S A www poulan com 1 800 487 5951 U S 1 800 805 5523 Canada 8 00 AM to 7 00 PM EST...

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