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17

SERVICE AND ADJUSTMENTS

TO REMOVE WHEELS (See Fig. 22)

•  Remove the wheel pin and retainer pin and remove 

wheel from axle.

NOTE:

 To seal punctures or prevent flat tires due to slow 

leaks, tire sealant may be purchased from your local parts 

dealer. Tire sealant also prevents tire dry rot and cor ro sion.

AXLE

WHEEL PIN (INSTALL 

IN OUTER HOLE OF 

AXLE ONLY)

OUTER HOLE

WHEEL HUB

WHEEL

RETAINER 

PIN

FIG. 22

ENGINE

SEE ENGINE MANUAL

CARBURETOR

Your carburetor is not adjustable. Engine performance 

should not be affected at altitudes up to 2,134 meters. If 

your engine does not operate properly due to suspected 

carburetor problems, take your snow thrower to a service 

center/department.

ENGINE SPEED

Never tamper with the engine governor, which is factory set 

for proper engine speed. Overspeeding the engine above 

the factory high speed setting can be dangerous and will 

void the warranty. If you think the engine-governed high 

speed needs adjusting, contact a service center/depart-

ment, which has the proper equipment and experience to 

make any necessary ad just ments.

FIG. 21

DRIVE BELT REPLACEMENT (See Fig. 21)

TO REMOVE DRIVE BELT
1.  Remove auger belt.  See “TO REMOVE AUGER BELT” 

in this section.

2.  Remove tensioner spring attached to drive belt tensioner 

arm.

3.  Remove return spring holding the swing plate in place.
4.  Remove arm bolt and drive belt tensioner arm.
5.  Remove pulley bolt, engine pulley, and drive belt from 

engine.

6.  Remove the top bolt holding the swing plate to frame 

assembly.  

7.  Pivot and hold the swing plate away from snow thrower 

and remove drive belt from drive pulley.

TO INSTALL DRIVE BELT
1.  Pivot and hold swing plate away from snow thrower.  

Place drive belt onto drive pulley. Ensure drive belt is 

routed in drive pulley groove properly before lowering 

swing plate.

2.  Install previously removed top bolt.  Tighten securely.
3.  Place drive belt into engine pulley groove before installing 

onto engine shaft.  

4.  Install previously removed pulley bolt and secure engine 

pulley onto engine.  Tighten securely (30-35 Ft. Lbs. / 

41-47 Nm).

5.  Install drive belt tensioner arm and arm bolt onto engine.  

Tighten securely.

6.  Install return spring onto swing plate.
7.  Install tensioner spring onto tensioner arm.
8.  Operate all controls to ensure belts are installed properly 

and that all components are moving correctly.

9.  Install auger belt.  See “TO INSTALL AUGER BELT” in 

this section.

AFTER REPLACING BELT(S)

1.  INSTALL BELT COVER and two (2) screws. Tighten 

securely.

2. INSTALL DISCHARGE CHUTE – See “INSTALL 

DISCHARGE CHUTE / CHUTE ROTATER HEAD” in 

the Assembly section of this manual.

DRIVE PULLEY

ENGINE PULLEY

ARM BOLT 

DRIVE BELT 

TENSIONER 

ARM

TENSIONER 

SPRING

DRIVE 

BELT  

SWING 

PLATE

TOP 

BOLT 

RETURN 

SPRING

PULLEY BOLT

Содержание 96192010000

Страница 1: ...Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 591 18 72 01 Rev 1 Gasoline containing up to 10 ethanol E10 is...

Страница 2: ...tectors to avoid damage to hearing Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cr...

Страница 3: ...rting the engine and for transporting the snow thrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes 9 Neveroperateth...

Страница 4: ...IGNITION KEY S 1 LOCKNUT 5 16 18 1 CARRIAGE BOLT 5 16 18 x 5 8 1 LOCKNUT 1 4 20 1 NYLON WASHER 1 SHOULDER BOLT 1 4 20 1 SPRING 2 SHEAR BOLTS 1 4 20 x 1 3 4 2 LOCKNUTS 1 4 20 1 LOCKNUT 3 8 3 KNOB 2 CAR...

Страница 5: ...ible loose parts and parts boxes from carton 2 Cut down all four corners of carton and lay panels flat 3 Removethetwo 2 screwssecuringtheaugerhousing to the pallet and remove additional steel brackets...

Страница 6: ...of mounting bracket 4 Install locknut on threaded stud and tighten securely CONTROL LEVER KNOB KNOB FIG 7 INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 6 and 7 1 Install remote cable bracket to dis...

Страница 7: ...CE EAR PROTECTION RECOMMENDED DANGER OR WARNING SNOW DISCHARGE TRACTION DRIVE CONTROL DISENGAGED ENGAGED ROTATE LEFT ROTATE RIGHT CHUTE ROTATION IGNITION KEY INSERT TO START AND RUN CHOKE CLOSED START...

Страница 8: ...n snow thrower is not in use Electric start button used for starting the engine Recoil starter handle used for starting engine Primer pumps additional fuel from the carburetor to the cylinder for use...

Страница 9: ...R CHUTE DEFLECTOR REMOTE CONTROL LEVER TO THROW SNOW See Fig 12 The auger rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to en...

Страница 10: ...llow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process OPERATION USING THE CLEAN OUT TOOL See Fig 13 In certain sno...

Страница 11: ...add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 16 Fill fuel tank to bottom...

Страница 12: ...ion 3 Rotate choke control to FULL position 4 Push the primer three 3 times NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes befor...

Страница 13: ...k belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service thi...

Страница 14: ...d with API service classification SJ SN Select the oil s SAE viscosity grade according to your expected operating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold...

Страница 15: ...connect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1...

Страница 16: ...GER BELT 1 Remove upper 5 16 bolts and lower 1 4 bolts from both sides of the frame assembly Do not discard bolts 2 Loosen but DO NOT REMOVE lower 5 16 bolts on both sides of the frame assembly 3 Remo...

Страница 17: ...er arm 3 Remove return spring holding the swing plate in place 4 Remove arm bolt and drive belt tensioner arm 5 Remove pulley bolt engine pulley and drive belt from engine 6 Remove the top bolt holdin...

Страница 18: ...el system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in t...

Страница 19: ...Remove ice and snow on and around fuel tank cap 4 Dirty or clogged muffler 4 Clean or replace muffler Engine idles or runs roughly 1 Choke is in FULL position 1 Move choke to OFF position 2 Blockage...

Страница 20: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Страница 21: ...AUGER 2 586 60 72 02 IMPELLER STEEL 3 587 40 24 01 PULLEY IMPELLER SCREW ON 4 585 05 69 01 CHUTE DISCHARGE BASE 5 532 18 40 95 BRACKET CORNER DISCHARGE BASE 6 588 07 75 01 BOLT SHEAR 1 4 20 7 873 80...

Страница 22: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL P2400 96192010000 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 05 09 005 C 1 532 42 10 72 AUGER WEL...

Страница 23: ...id your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL P2400 96192010000 AUGER HOUSING IMPELLER ASSEMBLY 05 09 039 A 1 2 3 1 532 19 21 99 TOOL CLEANOUT...

Страница 24: ...ven in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 05 12 00...

Страница 25: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 4 5 5 5 6 7 05 08 010 A 1 587 80 34 01 CABLE CHUTE ROTATOR...

Страница 26: ...ipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 3 4 4 1 2 5 6 7 8 05 08 011 C 1 582 51 90 01 CABLE CONTROL DRIVE 2 588 1...

Страница 27: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL P2400 96192010000 CONTROL PANEL DISCHARGE CHUTE KEY PART NO NO DESCRIPTION 3 3 4 5 1 2 2 05 08 001 C 1 587 33 25 02 CA...

Страница 28: ...WER MODEL P2400 96192010000 CONTROL PANEL DISCHARGE CHUTE KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 05 07 028 A 2 3 3 4 4 1 1 586 18 10 01 FLOOD HEADLIGHT 2 581 12 81 15 CONSOLE COVER POUL...

Страница 29: ...TROL SPEED DEFL 2 581 24 16 02 LEVER CONTROL CHUTE ROT 3 581 32 97 01 BOLT SHOULDER 1 4 20 4 581 32 96 01 SPRING COMPRESSION 5 586 66 89 01 NUT FL LOCK 1 4 20 6 584 46 84 02 BRACE SUPPORT SPEED 7 587...

Страница 30: ...88 07 78 03 CHUTE WELDMENT ASM INCLUDES 1 6 2 RIVETED DEFLECTOR ASM 3 DEFLECTOR SEAL 4 POP RIVET 5 CHUTE SNOW SHIELD 6 SHIELD STRAP RETAINER 7 590 58 70 01 CONTROL CHUTE DEFLECTOR BOWDEN 8 581 32 94 0...

Страница 31: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 4 4 05 05 001 E 1 588 67 21 02 LOWER HANDLE 2 817 00 06 12 SCREW HEX WASH HD 3 8...

Страница 32: ...imensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warra...

Страница 33: ...NG ASM 4 872 11 05 06 BOLT CARRIAGE 5 16 18 X 75 GR 5 5 581 09 09 01 HUB RUBBER WHEEL 6 581 09 10 02 RUBBER WHEEL PLATE 7 812 00 00 22 E RING 8 581 12 19 01 SHAFT 7 TOOTH REDUCTION 9 580 75 61 02 RETA...

Страница 34: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 1 2 2 3 3 3 4 6 5 5 6 7 8 05 03 001 B 1 532 44 49 49 WASHER 1 00 2 587 97 89 01 HEX BUSHING...

Страница 35: ...2 2 5 5 5 5 6 6 7 7 7 7 8 9 10 05 01 004 H 1 580 83 94 12 FRAME 2 532 15 04 06 ENGINE BOLT 3 8 16 X 1 280 DOGPOINT 3 580 83 95 12 FRAME COVER 4 501 06 04 03 SHIFTER BRACKET 5 582 90 69 01 SCREW HEX W...

Страница 36: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 3 4 4 05 04 004 B 1 587 10 55 01 BEL...

Страница 37: ...4 05 00 LOCKWASHER 5 16 SPLIT HVY 4 874 61 05 12 CAPSCREW HEXHD 5 16 24 X 75 GR 5 5 873 80 05 00 NUT NYLOCK 5 16 18 6 532 05 92 89 WASHER FLAT 328 X 1 00 X 097 7 581 14 14 01 IDLER PULLEY 2 0 W SPACER...

Страница 38: ...hes 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIP...

Страница 39: ...4 007 A 1 532 03 50 62 SAFETY IGNITION KEY 12 11 3 4 1 2 5 6 7 8 9 10 05 18 008 B 1 588 07 75 01 BOLT 1 4 20 X 1 81 2 873 80 04 00 NUT NYLOCK 1 4 20 3 501 41 73 01 BOLT SHOULDER 4 585 69 14 01 NUT HEX...

Страница 40: ...IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 05 16...

Страница 41: ...nt Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 591 18 90 01 DECAL AUGER HOUSING 3 590 81 22 01 DECAL DANGER DEFLECTOR 4 5...

Страница 42: ...42...

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Страница 44: ...11 14 17 CL Printed in the U S A www poulan com 1 800 487 5951 U S 1 800 805 5523 Canada 8 00 AM to 7 00 PM EST...

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