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SERVICE MANUAL

CYKLON 5000

Page 31

Service manual C

yklon - V

. 1.0 - 10-03-22 Appr

ed by: JN

ASSEMBLY - 1st STAGE 3720, 3720 10

Install the diaphragm centre, upper (5) in the valve

housing (20).

Grease the thread on the cover (4) and tighten up by

hand.

Check to make sure that the parts are correctly

installed by pressing at the valve centre. It should

move approximately 2 mm (1/16’’).

Lubricate both ends of the spring (2) and install.

Lubricate the thread on pressure adjusting screw (1),

and tighten 7 turns with a 6 mm Allen wrench.

Install the stop screw (3).

Install the valve sealing (33) on the valve piston (34).

Install the valve piston (34) and the pressure spring

(16). Install the locking screw (35) with a 4 mm Allen

wrench. Tighten up by hand.

Содержание Cyklon 5000

Страница 1: ...CYKLON 5000 Art Nmbr 3950 SERVICE MANUAL V1 0...

Страница 2: ...SERVICE MANUAL CYKLON 5000 Page 1 Service manual Cyklon V 1 0 10 03 22 Approved by JN CYKLON 5000 Article number 3950...

Страница 3: ...cations 8 Second stage exploded view 9 Second stage parts list 10 First stage 3720 exploded view with parts list 11 First stage 3720 10 exploded view with parts list 12 Second stage disassembly instru...

Страница 4: ...sents only a minimum level of product quality and manufacturing standards At Poseidon we put each new addition through rigorious testing procedures our selves This is the only proper method to ensure...

Страница 5: ...ctioning The second stage functions in such a way that the underpressure created in the regulator housing during each inhalation influences a diaphragm actuated valve system which will supply the nece...

Страница 6: ...rd tools and specific Poseidon special tools are needed The list below shows what specific Poseidon tools and what standard tools are needed Poseidon specific tools Article nmbr Description Picture 22...

Страница 7: ...Service manual Cyklon V 1 0 10 03 22 Approved by JN TOOLS Poseidon specific tools continues Article nmbr Description Picture 2112 Assembly tool 2299 Drift 3138 Holder for drift 8516 Regulator lubrican...

Страница 8: ...SERVICE MANUAL CYKLON 5000 Page 7 Service manual Cyklon V 1 0 10 03 22 Approved by JN TOOLS Standard tools Article nmbr Description Picture Open end wrenches Screwdriver flat Awl Allen keys 4 5 6 mm...

Страница 9: ...marked R for second stage max airflow UNF 3 8 secondary pressure Three outlets marked LP for drysuits buoyancy compensators safety second stage etc UNF 3 8 secondary pressure drysuits buoyancy compen...

Страница 10: ...SERVICE MANUAL CYKLON 5000 Page 9 Service manual Cyklon V 1 0 10 03 22 Approved by JN Exploaded view 2nd stage 1133 3354 3354 M 3536 Cyklon 5000...

Страница 11: ...sleeve 14 1151 Control lever 15 1150 LP valve complete 5 14 16 3202 Mouthpiece 17 1167 Locking strap 18 3200 10 3200 30 1146 Mouthpiece tube black w logo Mouthpiece tube yellow w logo Mouthpiece tube...

Страница 12: ...O ring 13 0010 009 1156 O ring 14 2803 Seat 15 2820 Valve piston 16 1180 Pressure spring 2 pcs 17 3160 Support washer metal 18 0012 126 1368 O ring 19 2822 Support washer teflon 20 3721 Valve housing...

Страница 13: ...1156 O ring 14 2803 Seat 15 2820 Valve piston 16 1180 Pressure spring 2 pcs 17 3160 Support washer metal 18 0012 126 1368 O ring 19 2822 Support washer teflon 20 3721 Valve housing 1 st stage Cyklon...

Страница 14: ...24 3354 3354 M 3536 Disconnect the low pressure hose from the second stage with a 17 mm open wrench Remove the oring 2 with an o rings remover Remove the diaphragm housing 27 from the mouth piece tube...

Страница 15: ...ee diagram Make sure that the sealing surface for the exhalation diaphragm is not damaged Remove the cover 24 and the inhalation diaphragm 23 Removal Push out the purge button IMPORTANT The purge butt...

Страница 16: ...5 with an 8 5 mm screwdriver NOTE the valve seat has a very fragile sealing edge put the seat with the edge upwards Remove the valve piston 8 and the spring 9 In order to protect the piston bond the o...

Страница 17: ...HECK THE FOLLOWING Diaphragms 21 23 Check the sealing surface of the diaphragm to see if it is even and uncracked The mouth piece 16 Make sure that there are no cracks The purge button 26 Make sure th...

Страница 18: ...exceedingly small Lubricate Grease Oil Install the o ring 6 on the valve seat 5 Make sure that the sealing surface is not damaged Lubricate the ball joint Tilt the position head according to the figu...

Страница 19: ...iston up and down a few times to check for freedom of movement Press the valve housing down and slide an o ring remover through the hole in the valve piston Lubricate the o ring and the thread of the...

Страница 20: ...band with a plier Install the o ring 12 Lubricate the threads on the mouth piece Install the low pressure valve 15 in the mouth piece tube Set the indent notch at the top of the valve housing against...

Страница 21: ...ver or other blunt pointed instrument Set the inhalation cover 24 on the diaphragm housing over the diaphragm Place the diaphragm housing complete with diaphragm and cover into the frame of the assemb...

Страница 22: ...housing on the mouthpiece tube Be sure to slip the operating device into the diaphragm guide sleeve Checking the second stage for leaks Place the mouth piece against your lips the low pressure hose c...

Страница 23: ...rclockwise NOTE that the adjustment torque is very sensitive so you should screw carefully The clearance can be checked only when the secondary pressure is around 11 5 bar 166 psi Fit the hose and ope...

Страница 24: ...w pressure hose with the oring remover First stage valve with G 5 8 3720 Remove the locking screw 22 with a 6 mm Allen wrench Remove the o ring 24 and the cup filter 25 with o ring 23 First stage valv...

Страница 25: ...using a 27 mm crowsfoot and the upper diaphragm center 5 First stage valve with G 5 8 3720 Remove the connection 26 and the wheel 28 with a 6 mm Allen wrench Rernove the o ring 27 with an o ring remo...

Страница 26: ...lower 8 and the valve needle 9 Remove the valve centre lower 10 and the o ring 11 with an oring remover Make sure the sealing surfaces are not damaged Remove the valve seat 14 and the o ring 13 with...

Страница 27: ...e pressure spring 16 and the valve piston 34 Remove the valve sealing 33 from the valve piston 34 with an o ring remover Cleaning If corrosion or salt deposits occurs place all metal parts in an ultra...

Страница 28: ...lator the following parts should be replaced 1 All o rings 2 Diaphragm 3 Cup filter 4 Valve seat 5 Washer 6 Valve sealing Checking Check the following parts to make sure the sealing surfaces are undam...

Страница 29: ...First stage valve with G 5 8 3720 Install the o ring 27 on the connection 26 Lubricate the o ring and the thread Install the wheel 28 on the connection Screw the wheel connection assembly into the va...

Страница 30: ...0 03 22 Approved by JN Lubricate the valve housing 20 Place on the assembly drift A washer steel 17 O ring 18 washer teflon 19 Install the valve housing Lubricate the washers and the o ring Install th...

Страница 31: ...E 3720 3720 10 Place on the assembly fixture B valve centre lower 10 o ring 1 1 lubricate valve seat 14 with o ring downwards valve piston 15 lubricate and pressure spring 16 on valve piston Install t...

Страница 32: ...at the parts are correctly installed by pressing at the valve centre It should move approximately 2 mm 1 16 Lubricate both ends of the spring 2 and install Lubricate the thread on pressure adjusting s...

Страница 33: ...nr 3119 L 40 mm First stage valve with G5 8 3720 Put o ring 23 on the cup type filter 25 Install them and the o ring 24 and the locking screw 22 in the connection 26 Tighten with a Allen wrench 6 mm...

Страница 34: ...se the HP valve and purge it fully The first stage intermediate pressure has now been set Intermediate pressure quick reference table TANK PRESSURE 1st stage model 20 bar M T P Notes 3720 11 5 bar 167...

Страница 35: ...pyright Poseidon Diving Systems AB 2005 2012 All rights reserved No parts of this book may be reproduced in any form whatsoever without written permission of the publisher Service manual Cyklon 5000 A...

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