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Version 2.0

35

6_26931B ELS2100_2100 Ice Se rvice Manual_vsn2.0_maste r.doc

Replacing The Mass Flow Controller

When required:

Faulty Mass Flow controller

Tools required:

Allen Keys

Parts required:

Mass-Flow Controller (# 0860-0530)

1) Open the detector’s side panel 
using the access key.

2) Unplug the two black gas 
lines from either end of the Mass 
flow controller.

3) Disconnect the Mass flow 
controller cable from the top the 
MFC.

4) Remove the four screws, 
located underneath the base of 
the instrument, to remove the 
mass flow controller assembly.

Insert the replacement mass- flow 
controller and reconnect the gas 
lines and control cable.

Содержание PL-ELS 2100

Страница 1: ...erst Fields Research Park 160 Old Farm Road Amherst MA 01002 USA Tel 1 413 253 9554 Fax 1 413 253 2476 Polymer Laboratories BV Herculesweg 8 4339 PL Middleburg The Netherlands Tel 31 0 11 8671500 Fax...

Страница 2: ...Version 2 0 28th March 2006 Title page Introduction Safety Installation Cleaning Decontamina tion Company names addresses Safety pages to front updated safety info installation details added cleaning...

Страница 3: ...RFORMANCE 9 General Considerations 9 Optimisation Parameters 9 Gas Flow 9 Evaporator Temperature 9 Nebuliser Temperature 10 Optimisation Procedure 10 OVERVIEW OF DETECTOR S OPERATION MODES 11 Standby...

Страница 4: ...user 39 Replacing The PL ELS 2100 Ice Evaporator Heater Assembly 41 Removing The Photodetector PMT Assembly 46 Replacing The LED Light Source Assembly 48 Cleaning The Optical Lens Assembly 50 Replacin...

Страница 5: ...l Polymer Laboratories spare parts only otherwise we do not guarantee any specification or liability It is strongly recommended that the operator read the entire manual carefully before attempting to...

Страница 6: ...are sensitive to electronic discharge ESD In order to prevent damage always use ESD protection when handling electronic boards and components WARNING The LED light source is a Class 1 LED product Temp...

Страница 7: ...calibrated for use with gases other than Air or Nitrogen For operation with other inert gases contact Polymer Laboratories for advice Gas flow up to 3 25 SLM 60 psi 25 C Pressure operating range 60 1...

Страница 8: ...items Packing list PL ELS 2100 2100 Ice detector Manual for PL ELS 2100 2100 Ice detector Mains Lead 110 120V 60Hz or 230V 50Hz 15 pin D male connector for Aux I O connection Detector output cable Ga...

Страница 9: ...is connected directly to the nebuliser by a short length 190mm of capillary tube giving a delay volume from port to nebuliser tip of 5 l Extraction The PL ELS 2100 2100 Ice is provided with tubing fo...

Страница 10: ...y equipment to pause or stop the operation of a pump or autosampler if the PL ELS 2100 2100 Ice reports an error condition The PL ELS 2100 2100 Ice is equipped with 2 contact closures which are normal...

Страница 11: ...etc using the cable provided One output socket is provided giving a signal in the 0 1V range Connect the column outlet to the eluent inlet at the front of the unit using a short length 10cm of tubing...

Страница 12: ...Ice HIGH CONCENTRATIONS OF ACETIC ACID 1 ARE DETRIMENTAL TO THE OPERATION OF THE PL ELS 2100 2100 Ice Storing the Instrument If the instrument is to be stored or not used for a period of time it is re...

Страница 13: ...000 see Appendix 5 giving a constant uninterrupted supply of high purity gas Air can be used with non flammable solvent systems The eluent of choice should be fully volatile under the chosen detector...

Страница 14: ...mance by increasing the efficiency of nebulisation by reducing the viscosity and surface tension of incoming solvent Setting the nebuliser temperature too high may result in a deterioration of detecto...

Страница 15: ...ument is switched from RUN mode to STANDBY mode following a command or error then the gas flow is set to a minimum flow of 1 2SLM for 15minutes before the gas manifold valve is closed This minimum bla...

Страница 16: ...side Unit Solvent Vapour Detected Stop Pump see page 23 15 Liquid Leak Sensor Has Detected Liquid In Drip Tray Liquid In The Base Of The Unit Stop Pump And Investigate 16 Fan Driver IC Thermal Shutdow...

Страница 17: ...aturated with solvent Stop the eluent flow and increase the evaporator temperature to 50 C above the current set temperature Increase the flow rate to 2 8SLM and wait 15mins Large Baseline offset 1 In...

Страница 18: ...PAIRING THE PL ELS 2100 2100 Ice Overview of Main Assembly To allow easy access to the internal components of the PL ELS 2100 2100 Ice the left side panel folds outwards The lock is located at the rea...

Страница 19: ...he detector is disconnected from the mains power before proceeding To prevent personal injury the power cable must be removed from the instrument before opening the detector Do not connect the power c...

Страница 20: ...ce Manual_vsn2 0_master doc 3 Remove screws located at the top and bottom of the inside side panel to allow removal of the front panel 4 Remove the front panel by lifting and pulling backwards to rele...

Страница 21: ...Overview of Nebuliser Assembly The nebuliser assembly is based around a nebuliser chamber white PTFE block into which the nebuliser drain tubes gas tubes and evaporation tube are connected Access to...

Страница 22: ...eys Spanners Parts required Nebuliser Assembly 0860 0401 Ensure that the detector has cooled down before proceeding Ensure that all gas and solvent connections are disconnected prior to proceeding 1 O...

Страница 23: ...vsn2 0_master doc 3 To replace the nebuliser carefully push the nebuliser into the mount as shown A quality control test must be performed following nebuliser removal to ensure detector performance Ap...

Страница 24: ...y 0860 0660 Ensure that the detector has cooled down before proceeding Ensure that all gas and solvent connections are disconnected prior to proceeding 1 Open the detector and remove the front panel a...

Страница 25: ...0_master doc 3 Disconnect the two Nebuliser Heater Assembly cables from the main control board NEB HTR NEB and remove the nebuliser heater assembly Ensure that the earthing cable is connected to the...

Страница 26: ...0860 0660 Ensure that the detector has cooled down before proceeding Ensure that all gas and solvent connections are disconnected prior to proceeding 1 Open the detector and remove the front panel as...

Страница 27: ...ide panel be sure to support the nebuliser chamber 4 Whilst holding the nebuliser chamber carefully remove the drain tube from the nebuliser chamber 5 Carefully pull the evaporator tube and drain tube...

Страница 28: ...0860 0520 1 Open the detector s side panel using the access key as shown 2 Ensure there is no liquid in the leak sensor well located underneath the nebuliser chamber Dry with tissue if necessary Remo...

Страница 29: ...crewdriver Parts required Vapour Sensor 0860 0415 The PL ELS 2100 2100 Ice is fitted with a differential vapour sensor system The external sensor is located at the rear of the instrument the internal...

Страница 30: ...ing the sensor from the back of the instrument 4 The internal vapour sensor is located on the main PCB as shown 5 Carefully remove the sensor by unplugging the sensor from the main board as shown 6 On...

Страница 31: ...0_2100 Ice Service Manual_vsn2 0_master doc 7 Ensure that the copper pins in each hole are close together to ensure a good contact will be made with the replacement sensor s pins If necessary move the...

Страница 32: ...ts required Fan Assembly 0860 0680 1 Open the detector s side panel using the access key as shown 2 Disconnect the fan cable as shown FAN 3 Remove the two screws of the fan assembly For the PL ELS 210...

Страница 33: ...S 2100 Ice Insert the replacement fan with airflow from the front to the back of the unit i e the silver label is visible as shown Connect the fan cable to the main control board The fan assembly on t...

Страница 34: ...assembly comprises a heated tube and drain tube connecting the nebuliser chamber to the optical assembly as shown This section of the instrument also contains the Mass flow controller and gas valve Ac...

Страница 35: ...required Loss or reduction in sensitivity Noisy Baseline Tools required Allen Keys Parts required Evaporator Cartridge 0860 0425 Ensure that the detector has cooled down before proceeding 1 Open the d...

Страница 36: ...doc Remove the evaporator cartridge from the end of the evaporation tube as shown Place the evaporation cartridge in a beaker of dilute acid and sonicate for ca 30 mins Rinse the evaporator cartridge...

Страница 37: ...Evaporation tube become irreversibly contaminated Tools required Allen keys Spanner Parts required Evaporator Heater Assembly No Cartridge 0860 0430 1 Open the detector s side panel using the access...

Страница 38: ...control board EVAP HTR EVAP and remove the evaporator heater assembly Insert the New Evaporator Heater Assembly into the optical block Insert the Cartridge into the Evaporator heater assembly and inse...

Страница 39: ...0860 0530 1 Open the detector s side panel using the access key 2 Unplug the two black gas lines from either end of the Mass flow controller 3 Disconnect the Mass flow controller cable from the top t...

Страница 40: ...s Inlet Plug Assembly When required Every 12 months or when filter becomes blocked Tools required Spanner Parts required Gas inlet plug assembly 0860 0560 1 The gas inlet plug assembly is located at t...

Страница 41: ...ed Gas Inlet Valve Assembly 0860 0700 1 Open the detector s side panel using the access key as shown 2 Locate the gas valve as shown and disconnect the red crimp connectors and all gas tubing 3 Locate...

Страница 42: ...rature controlled evaporator tube section Peltier unit which provides active cooling and heating to the evaporator tube A drain tube connecting the nebuliser chamber to the optical assembly diverts co...

Страница 43: ...er When required Loss or reduction in sensitivity Noisy Baseline Tools required Allen Keys Parts required Evaporator Cartridge 0860 0425 Ensure that the detector has cooled down before proceeding 1 Op...

Страница 44: ...oc 3 Remove the evaporator cartridge from the end of the evaporation tube as shown Place the evaporation cartridge in a beaker of dilute acid and sonicate for ca 30 mins Rinse the evaporator cartridge...

Страница 45: ...eversibly contaminated Tools required Allen keys Spanner Parts required PL ELS 2100 Ice Cooled Evaporator Assembly 0860 1310 If this procedure is not followed correctly the cooled evaporator assembly...

Страница 46: ...ully remove the evaporator assembly from the mounting bracket by unscrewing the two nuts shown in red 5 Support the evaporator assembly and remove the mounting bracket by the three screws as shown 6 T...

Страница 47: ...MAGE THE ASSEMBLY 8 Having positioned the evaporator assembly tighten the nebuliser chamber screws shown in red This will lock the ends of the assembly into position and guarantee the alignment is cor...

Страница 48: ...Version 2 0 44 6_26931B ELS2100_2100 Ice Service Manual_vsn2 0_master doc 10 Finally tighten the bracket to the side wall of the ELSD using the screws highlighted in green...

Страница 49: ...ter doc Overview of Optical Assembly The optical assembly of the PL ELS 2100 2100 Ice has been designed for easy maintenance however there may be occasions where the optical surfaces need cleaning The...

Страница 50: ...s Lint free optical lens tissue Parts required Photo Detector Assembly 0860 0580 Electronic boards and components are sensitive to electronic discharge ESD In order to prevent damage always use ESD pr...

Страница 51: ...assembly and remove the black rubber plug as shown 5 Carefully remove the PMT assembly from the optical block Attach the replacement PMT assembly making sure all three cables are re connected Tighten...

Страница 52: ...s required LED Light Source Assembly 0860 0410 Eye damage may result from directly viewing the light produced by the LED used in this instrument Always turn off the power supply before removing the li...

Страница 53: ...ice Manual_vsn2 0_master doc 4 Carefully remove the light source assembly Attach the replacement light source assembly Make sure the assembly is pushed up against the focusing collar Re connect the go...

Страница 54: ...tor and remove the front panel as described in Removing the front panel pg 15 Loosen the grub screw shown to release the Light Source Lens Tube on the optical assembly 2 Pull the Light Source Lens Tub...

Страница 55: ...Removing the Photodetector PMT Assembly pg 46 5 The lenses are held in place by a Wave Ring spring see below Release the spring using a small screwdriver 6 The Wave Ring spring can then be removed as...

Страница 56: ...g The Optical Light Trap When required High Baseline Offset Noisy baseline Tools required Allen keys Screwdriver Parts required Optical Light Trap 0860 0720 1 Open the detector s side panel using the...

Страница 57: ...Version 2 0 53 6_26931B ELS2100_2100 Ice Service Manual_vsn2 0_master doc 3 Using an Allen key loosen the grub screw as indicated and carefully pull out the optical light trap as shown...

Страница 58: ...are sensitive to electronic discharge ESD In order to prevent damage always use ESD protection when handling electronic boards and components 1 Open the detector s side panel using the access key as...

Страница 59: ...n keys Lint free optical lens tissue Lens cleaner Parts required Prism assembly 0860 0760 1 Open the detector s side panel using the access key as shown 2 Remove the two screws located at the bottom a...

Страница 60: ...6931B ELS2100_2100 Ice Service Manual_vsn2 0_master doc 4 Very carefully slide out the prism assembly from the optical assembly 5 The prism assembly can be replaced or cleaned using lint free optical...

Страница 61: ...equired Defective Main Control PCB Tools required Screwdriver Allen keys Parts required PL ELS 2100 Ice Control PCB 0860 0600 Heater PCB Fuses There are 3 fuses fitted to the main control PCB one to p...

Страница 62: ...ice Manual_vsn2 0_master doc 2 Remove the three screws as indicated and unplug all connections 3 Remove the six screws from the rear of the instrument Carefully lift the board from its mountings Repla...

Страница 63: ...rds and components are sensitive to electronic discharge ESD In order to prevent damage always use ESD protection when handling electronic boards and components 1 Open the detector s side panel using...

Страница 64: ...ewdriver Allen Keys Parts required PL ELS 2100 Ice Power Supply 0860 0640 Electronic boards and components are sensitive to electronic discharge ESD In order to prevent damage always use ESD protectio...

Страница 65: ...2100 Ice Service Manual_vsn2 0_master doc 3 Remove the ferrite from the group of wires as shown 4 Disconnect the wires from the power supply as shown 5 Remove the power supply from its mounting by uns...

Страница 66: ...the new power supply and re connect the cables Ensure the correct wires are connected to correct positions on the green terminal block The pair of black yellow wires connect as follows Black position...

Страница 67: ...onnects as follows Large Black position 3 10 The pair of pink blue wires connect as shown Pink position 4 Blue position 5 11 The group of 4 wires connect as shown Red position 1 Black position 2 Orang...

Страница 68: ...rent firmware versions June 2006 are PL ELS 2100 rev D PCB v1 5 5 PL ELS 2100 rev A PCB v2 0 2 PL ELS 2100 Ice rev A PCB v2 0 2 A 24bit 10Hz digital output via the serial port is available with firmwa...

Страница 69: ...NAL exe program figure 1 and the Communications in the Settings menu to those in figure 2 5 Turn on the instrument and observe that the instrument successfully communicates with the terminal program f...

Страница 70: ...Version 2 0 66 6_26931B ELS2100_2100 Ice Service Manual_vsn2 0_master doc Figure 1 Terminal program Figure 2 Communications dialog...

Страница 71: ...Version 2 0 67 6_26931B ELS2100_2100 Ice Service Manual_vsn2 0_master doc Figure 3 Successful Communication Figure 4 Initialising the Programming...

Страница 72: ...Version 2 0 68 6_26931B ELS2100_2100 Ice Service Manual_vsn2 0_master doc Figure 5 Selecting the HEX file Figure 6 Downloading the Program...

Страница 73: ...rvice Manual_vsn2 0_master doc Figure 7 Programming the EPROM PL ELS 2100 2100 Ice s with digital signal processing and gas shut off valve i e serial numbers 004 162 or later use Firmware V1 2 1 Prior...

Страница 74: ...the instrument 3 Start the ELSD Device ID TRM program Figure 8 and configure the Communications in the Settings menu figure 9 4 Check the instrument successfully communicates with the terminal program...

Страница 75: ...Version 2 0 71 6_26931B ELS2100_2100 Ice Service Manual_vsn2 0_master doc Figure 8 ELSD Device ID Terminal program Figure 9 Communications dialog...

Страница 76: ...Version 2 0 72 6_26931B ELS2100_2100 Ice Service Manual_vsn2 0_master doc Figure 10 Successful Communication with Get Data command...

Страница 77: ...Version 2 0 73 6_26931B ELS2100_2100 Ice Service Manual_vsn2 0_master doc Figure 11 Device ID displayed...

Страница 78: ...Trap Diffuser 0860 0540 Leak Sensor Assembly 0860 0520 Nebuliser O Ring Pk 2 0860 0550 Gas Inlet Plug Assembly 0860 0560 Gas Inlet Frit Assembly 0860 0570 LED Light Source 0860 0410 Photo Detector Ass...

Страница 79: ...Ambient to 90 C Nebuliser Gas Typical inlet Pressure 60 100PSI Maximum Inlet Pressure 100PSI Gas Flow Rate Up to 3 25SLM Eluent Flow Rate 0 2 to 5ml min Analogue Output 0 1V FSD Digital Output 24bit...

Страница 80: ...e it to a fume cupboard if necessary Empty the P trap before moving the instrument See Storing the Instrument pg 8 Open the cover of the instrument to see if any solvent has contaminated the interior...

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