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User Manual - PolyGard

CO SPC-1110

Page

PolyGard



is a registered trademark of MSR

SPC1110I01

Phone (858) 578-7887 & (888) GO IN

TEC

Fax (858) 578-4633 & (888) FX IN

TEC

Specification subject to change without notice.

TEC

Controls, Inc., P.O. Box 12506, La Jolla, CA 92039

www.inteccontrols.com

Printed in USA 040401

Carbon monoxide (CO) gas detection and control system

General Overview

.................................................................................................................. 3

Description

............................................................................................................................... 3

Installation

................................................................................................................................ 5

3.1

Mounting locations.................................................................................................................. 5

3.2

Enclosure ............................................................................................................................... 5

Electrical Connection

.......................................................................................................... 6

4.1

Instructions............................................................................................................................. 6

4.2

Wiring connection................................................................................................................... 7

Start-up Operation

................................................................................................................ 8

5.1

Set trip/setpoints..................................................................................................................... 8

5.1.1

Set low and high trip/setpoints without optional digital display ............................................. 8

5.1.2

Control trip/setpoint voltage calculation............................................................................... 9

5.1.3

Set low and high trip/setpoints with optional digital display .................................................. 9

5.2

Select switching differential of the trip/setpoints...................................................................... 9

5.3

Calibration.............................................................................................................................. 9

5.3.1

Control span voltage calculation ....................................................................................... 10

5.4

Calibration of digital display range (optional display)............................................................. 10

5.5

Motherboard jumper selection table...................................................................................... 11

5.6

Displayboard jumper selection table ..................................................................................... 11

Inspection and Service

..................................................................................................... 12

6.1

Inspection............................................................................................................................. 12

6.2

Calibration sensor................................................................................................................. 12

6.3

Replacing sensor element .................................................................................................... 12

Troubleshooting

................................................................................................................... 13

7.1

Diagnostics........................................................................................................................... 13

Cross-sensitivity Data...................................................................................

Specifications

........................................................................................................................ 15

Wiring Configuration and Enclosure Dimensions

............................................ 17

Notes and General Information

.................................................................................. 22

11.1

Intended product application ............................................................................................. 22

11.2

Installers’ responsibilities................................................................................................... 22

11.3

Maintenance ..................................................................................................................... 22

11.4

Limited warranty ............................................................................................................... 22

11.5

Return instructions ............................................................................................................ 22

Содержание SPC-1110

Страница 1: ... 858 578 4633 888 FX INTEC Specification subject to change without notice INTEC Controls Inc P O Box 12506 La Jolla CA 92039 www inteccontrols com Printed in USA 040401 PolyGard SPC 1110 Carbon monoxide CO gas detection and control system serial no SPC 1110 0 00 0 User Manual April 01 2004 ...

Страница 2: ...al display 8 5 1 2 Control trip setpoint voltage calculation 9 5 1 3 Set low and high trip setpoints with optional digital display 9 5 2 Select switching differential of the trip setpoints 9 5 3 Calibration 9 5 3 1 Control span voltage calculation 10 5 4 Calibration of digital display range optional display 10 5 5 Motherboard jumper selection table 11 5 6 Displayboard jumper selection table 11 6 I...

Страница 3: ...e cases biasing is required to maintain a voltage differential between the reference and sensing electrode in order to facilitate the necessary reaction in the cell The transmitter electronics will provide the necessary bias voltage when configured for one of these sensor types Most sensors produce a small amount of baseline current in clean air This is adjusted out with the zero potentiometer on ...

Страница 4: ...sor elements which are not bias types are shipped with a tiny spring of wire shorting the sensor and reference electrodes This spring MUST BE REMOVED prior to installing the element into the sensor assembly Optional Display 3 5 digits display of concentration LED power green Power on and normal operation red Failure operation LED alarm orange Low alarm level active red Low and high alarm level act...

Страница 5: ...n ratio Do not mount SPC 1110 in the center of the airflow In larger rooms it might be necessary to install two or more SPC 1110 where there is not adequate air movement Do not mount in corners or directly in front of air inlets e g doors windows open ramps dampers etc In areas with undefined air movement it might be necessary to distribute several SPC 1110 in a vertical and horizontal direction o...

Страница 6: ...ed Power terminal block X1 Connector H 120 VAC 50 60Hz 24V AC DC without transformer Connector N 0 VAC DC Connector G Earth ground Motherboard terminal strip X2 Connector 1 1 5 VDC sensor output signal common Connector 2 1 5 VDC sensor output signal positive Connector 3 Power supply 24 VAC Connector 4 0 VAC DC Connector 5 Power supply 24 VDC 19 28 VDC Connector Note When the SPC analog output sign...

Страница 7: ... 1K2 DPDT Contact set 1 of DPDT Contact set 2 of DPDT Connector 5 Connector 1 Connector 9 Connector 8 Connector 4 Connector 12 NO NC COM Optional low alarm time delay relay socket 1K1 DPDT Contact set 1 of DPDT Contact set 2 of DPDT Connector 6 Connector 5 Connector 8 Connector 3 Connector 4 Connector 1 NO NC COM 4 2 Wiring connection Static electricity see section 4 1 Open the door of the enclosu...

Страница 8: ...itter operation by mearsuring approximately 200 mV about 0 ppm CO on sensorboard terminal X6 and X6 Required instruments to start up and calibrate the SPC Test gas bottle with synthetic air Test gas bottle with 200 ppm CO Gas pressure regulator with flow meter to control the gas flow at 300 ml min Sensor head calibration adapter with tubing Digital voltmeter with a range of 0 2 VAC and 0 10 VDC ac...

Страница 9: ...entiometer R32 on the motherboard The trip setpoint value can be read on the digital display Set mode operating switch S1 on displayboard into position 4 far right position This is the normal operating mode see Fig 5 page 18 Set display jumper on displayboard back into position JP1 to JP1 1 This provides a display value without any sign 5 2 Select switching differential of the trip setpoints Indiv...

Страница 10: ...n adapter with a careful light turn Inspect the seating of the sensor element 5 3 1 Control span voltage calculation 800 mV x test gas concentration ppm 200 mV Sensing range CO ppm Example Sensing range CO concentration 250 ppm Test gas concentration 200 ppm Control voltage 840 mV 800 mV x 200 ppm 200 mV 840 mV 250 ppm 5 4 Calibration of digital display range optional display Note The display rang...

Страница 11: ...t latch function 1 2 High alarm with latch function 2 3 Jumper JP12 With optional digital display X Without optional digital display X Jumper JP2 Switching differential of low trip setpoint 4 1 2 Switching differential of low trip setpoint 10 2 3 Jumper JP6 Switching differential of high trip setpoint 4 1 2 Switching differential of high trip setpoint 10 2 3 Jumper JP8 Internal function X Jumper J...

Страница 12: ...calibration voltage of 840 mV see note below is no longer attainable when applying 200 ppm carbon monoxide in air then the sensor element has to be replaced After the sensor element has been replaced a calibration is required Note If using a different level of span test gas ppm or different sensor range then the mV needs to be calculated 6 3 Replacing sensor element Static electricity see section ...

Страница 13: ...ing switch S1 on displayboard position 3 OFF Set switch in position 1 low trip setpoint 2 high trip setpoint 4 sensed value Interruption in the cable connection between motherboard and displayboard Check cable connections for tight fit No indication value at digital display Failure on displayboard Replace displayboard Interruption in the cable connection between motherboard and displayboard Check ...

Страница 14: ...e to be expected from the sensor when exposed to the following gases Gas Chemical mark Gas concentration Tolerance ppm CO Acetone CH3 CO CH3 200 ppm 0 46 ppm Ammonia NH3 100 ppm 0 pmm Chlorine CL2 1 ppm 0 ppm Ethanol C2H5OH 200 ppm 0 ppm Ethylene C2H4 100 ppm 100 ppm Hydrogen H2 100 ppm 60 ppm Hydrogen chloride HCI 5 ppm 0 ppm Hydrogen cyanide HCN 10 ppm 2 ppm Hydrogen sulphide H2S 15 ppm 0 3 ppm ...

Страница 15: ...ion Mounting height 5 to 6 ft 1 5 to 1 8 m above floor Relay outputs Low alarm 1K1 DPDT 10 A optional time delay relay 10 A potential free 250 VAC High alarm 1K2 DPDT 10 A potential free 250 VAC max Remote alarm R3 SPST 5 A potential free 250 VAC max Fail safe R4 SPST 5 A potential free 250 VAC max Type of Control General Two stage low and high alarm Trip setpoints Trip setpoints Low alarm 50 ppm ...

Страница 16: ...perature 22 F to 104 F 30 C to 40 C Thermostatic control 32 F 0 C 5 F 3 C Physical Characteristics Enclosure material Steel case Enclosure color Light beige Protection NEMA 4 IP 55 Installation Wall surface mounted Dimensions enclosure HxWxD 9 06 x 8 27 x 5 6 in 230 x 210 x 142 mm Dimensions splash guard HxDia 0 63 x 2 56 in 16 x 65 mm Cable entry 3 holes for in conduit covered Wire connection Ter...

Страница 17: ...stem failure R4 is closed Recommended Twisted shielded wire for 1 5 VDC output signal Grounded housing H N G Gray Blue Green yellow 120 VAC or 24 VAC DC power supply Earth ground AC neutral AC hot Power terminal block X1 NC Common 9 8 Remote fail safe R4 X3 NO Common 7 6 Remote strobe horn display alarm actuation R3 X3 Note NC NO connection is reversed on the relay socket compared to the standard ...

Страница 18: ...elay 1K1 R1 NO NO NC NC COIL COIL C C High Alarm Standard Relay 1K2 R2 NO NO NC NC COIL COIL C H 1F1 1F2 G Power Terminal Block X1 N Fuse 1 6 A Fuse 1 6 A X2 X3 R31 1 X1 1 5 VDC 24 VAC 24 VDC R1 R2 R3 R4 JP7 JP1 S1 JP9 R32 1 R1 R2 R3 R4 J2 JM 1 JP11 1 1 JP10 JP8 JP3 JP4 JP5 J1 JP6 1 2 3 4 5 6 7 8 9 1 2 3 4 5 F1 800mA JP12 JP2 1T1 Transformer 4011MWSH AUTO Low alarm override ON Horn 0 40 in 10 mm 8...

Страница 19: ...3 888 FX INTEC Specification subject to change without notice INTEC Controls Inc P O Box 12506 La Jolla CA 92039 www inteccontrols com Printed in USA 040401 8 27 in 210 mm 9 06 in 230 mm Reset 2 Alarm Alarm Power Reset Audible PolyGard green Power orange 1 Alarm red Trouble red 2 Alarm MSR ppm 0 8 0 0 63 in 16 mm 0 63 in 16 mm 5 6 in 142 mm ...

Страница 20: ...M Common Testpin J2 High trip setpoint value Testpin J1 Low trip setpoint value High alarm latch Adjustment trip setpoint Low trip setpoint Switching differential of Low trip setpoint value Test button System failure actives high alarm Switching differential of High trip setpoint value Adjustment trip setpoint High trip setpoint Motherboard 23050167 Connector dispaly and sensorboard Analog output ...

Страница 21: ...1 Phone 858 578 7887 888 GO INTEC Fax 858 578 4633 888 FX INTEC Specification subject to change without notice INTEC Controls Inc P O Box 12506 La Jolla CA 92039 www inteccontrols com Printed in USA 040401 Sensorboard Fig 6 Sensor C S R X3 1 Platin310 Span VR2 VR3 EC C 003 230398 X6 X9 Zero X2 ...

Страница 22: ...ion techniques and with codes standards and proper safety procedures for control installations and the latest edition of the National Electrical Code ANSI NFPA70 It is also essential to strictly follow all instructions as provided in the user manual 11 3 Maintenance It is recommended that the PolyGard single point controller performance check be done on a routine schedule Any performance deviation...

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