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IMPORTANT INSTALLERS NOTE 

 

The Installer MUST be familiar with the features of the VAV and the installation 
process BEFORE INSTALLATION COMMENCES.

Zonemaster/Polyaire does not take responsibility for poorly designed or 
installed VAV systems. Neither will we take responsibility for customer 
complaints due to poor design and installation.  We strongly suggest that any 
installer wishing to install a Zonemaster VAV system should fully acquaint 
himself  with the design features and capabilities of the system before 
commencing the job , either by reading the installation manual thoroughly 
or consulting with a Polyaire staff member conversant with this system 
(Preferably both). Contact Polyaire re VAV installation training.

INSTALLATION TIPS & COMMON PROBLEMS

1.  The VAV power transformer(s) are fitted with 3 pin plugs and should be  

 

 

plugged 

in to their own power point separate from the A/C unit.  

 

DO NOT remove the plug and hard wire the VAV to the A/C power supply as  

 

the wide fluctuations in the A/C current will damage the VAV unit.

2.  Don’t get confused between Data and Control Cables. 

 

 

The packages are clearly marked. Data Cable has left latched plugs and  

 

 

Control cable has centre latched plugs  

3.  Always check cables: Particularly if making up your own cables. Cables and  
 

plugs can sometimes get twisted or be faulty, the wires and contacts are very  

 

small. To ensure that all cables are ok pre- test with Zonemaster Cable Tester  

 

(Available from Polyaire). This will help eliminate faults before (rather than    

 

after) installation. 

4.  Do not tape over the button at the bottom of the damper blade when attaching  
 

flexible duct. This is easy to do and will stop the damper turning freely.

5.  All zones MUST have their own unique address allocated via the touchpad.  

 

IE: If there are 6 zones the system must have 6 addresses.

6.  Do not plug 2 touch pads into one 3 way plug.
7.  VAV systems should only be fitted to Flexible duct with large enough diameter  
 

to easily take the required volume of air. Small duct creates excessive noise  

 

and vortex draughts and doesn’t allow the system to regulate properly.

8.  Return Air Grilles should be positioned in the same space as the designated  
 

“Spill” zone to ensure the VAV sensor can operate properly.

9.  Substantial differences in zone temperature will only be achieved in separate  
 

zones if these are effectively separated from other zones. IE Doors must be  

 

closed to prevent cross flow from room to room.

 

10.  The end user should be fully informed on the unit at time of commissioning so  
 

that they fully understand the operation of the VAV unit. The end user should  

 

be encouraged to read the user manual.

Содержание Zonemaster Variable Air Volume

Страница 1: ...R VOLUME CLIMATE ZONING SYSTEM Technical Manual User Manual Polyaire Pty Ltd 11 13 White Road GEPPS CROSS South Australia 5094 Tel 08 8349 8466 Fax 08 8349 8446 www polyaire com au www zonemaster com...

Страница 2: ...cables Particularly if making up your own cables Cables and plugs can sometimes get twisted or be faulty the wires and contacts are very small To ensure that all cables are ok pre test with Zonemaste...

Страница 3: ...11 7 Naming Zones Master Touchpad 12 8 Damper on off Test 12 Installation Information Sheet 13 Trouble Shooting Guide 15 User Manual 16 1 Zone Touchpad 16 2 Master Touchpad 17 3 Programming Mode 18 A...

Страница 4: ...system Opens all dampers if the supply air temperature is less than low limit or more than high limit All zones automatically return to their original on off state once power up APPLICATION The Zonem...

Страница 5: ...en or close the bypass damper 5 Supply Air Sensor Supply air sensor measures the temperature of the supply air 6 Power Supply The 24VAC transformer provides power to the first 8 touchpads dampers and...

Страница 6: ...a Control bus and Data bus The Control bus provides 24VAC power for up to 8 Dampers via the main controller as shown in Fig 2 Figure 2 Wiring diagram of Zone 1 to Zone 8 CONFIGURATION Main controller...

Страница 7: ...uchpads NOTE The Main Controller provides power for up to 8 Touchpads and damper motors If more than 8 touchpads and dampers are installed auxiliary power must be provided via separate 24VAC and 9VDC...

Страница 8: ...eam from the motorised dampers Plug the sensor into the socket on the main controller board 4 Connect the battery by plugging into the socket on the main controller board 5 Use two pre tested data cab...

Страница 9: ...ain board Warning Only yellow Polyaire Dampers are compatible with the system 8 Use another control cable to plug into 24Vac OUT port on the triple adaptor and the other end of the cable to 24Vac IN p...

Страница 10: ...the touchpad onto the bracket in the wall cavity Please note that the touchpad should not be exposed to direct sunlight and other heat sources 13 Apply the power again to the transformer The LCD shoul...

Страница 11: ...OMMISSIONING The Zonemaster VAV system has several parameters that must be set in the commissioning stage Zone touchpad 3 button can only set three zone parameters 1 Touchpad Address 2 Temperature Sen...

Страница 12: ...ocating a unique address The allocation can be carried out by pressing or button and then pushing zone touchpad or master touchpad button Please note that each touchpad zone must have a unique address...

Страница 13: ...l the LCD displays the Min Vent screen 2 Press or button to adjust the percent value of the minimum ventilation as desired 5 Supply Air Safety High Low Limits Master Touchpad For safety reasons the sy...

Страница 14: ...n the system are automatically opened if the total number of open zones is less than the assigned spill setpoint IE If the system has 10 zones numbered 1 10 and all have been closed the VAV will autom...

Страница 15: ...until the LCD displays the first zone name for example Z1 Name on the top line of the LCD The second line shows the current name of zone 1 2 Press or button to select one of the preset zone names for...

Страница 16: ...LATION INFORMATION SHEET The following zone table is designed to assist installation and commissioning Address Default Name Zone Name Program 1 Zone_1 2 Zone_2 3 Zone_3 4 Zone_4 5 Zone_5 6 Zone_6 7 Zo...

Страница 17: ...zone for example lounge kitchen bedroom etc Spill zones should be assigned lower addresses and they should be located near return air grilles Parameter Default Custom Value Address No addr Sensor Min...

Страница 18: ...chpads Touchpad display is not normal Reset the touchpad by disconnecting the data cable and then plugging it in again Reset the main controller by turning off power supply and turning on again Damper...

Страница 19: ...of Master and Zone Touchpads Master Touchpad Zone Touchpad Zone Touchpad Zone On Off Control 1 In on status the LCD of the touchpad displays zone temperature or setpoint Pressing button once will tur...

Страница 20: ...ts function of setting other zones temperatures Its operation for on off control and temperature setting are the same as the zone touchpad described in above section All Zone Browse 1 A master touchpa...

Страница 21: ...turn off the cooling heating and change cooling heating temperature setting as desired The Zonemaster VAV system provides a battery backup real time clock to support the programming mode There are up...

Страница 22: ...or cooling mode and 17 C for heating mode Saturday 7 30AM Wake the zone turns on with a setpoint of 24 C for cooling mode and 21 C for heating mode 12 30PM Day the zone s temperature setpoint is set t...

Страница 23: ...the normal operation mode itself in 20 seconds with no key being pressed Adjust Program Data 1 Press button once and then press button once The LCD shows VAV program 1 2 Press button again The LCD wi...

Страница 24: ...ay 11 Follow steps 2 to 10 to set the start time and cooling heating setpoint of the Day event or disable the event 12 Press button again the LCD will show the start time of the Back event of the prog...

Страница 25: ...s with no key being pressed Select a Program for a Zone 1 Press button to select a zone and then press button once The LCD will show the program status of the zone No program is selected as factory de...

Страница 26: ...amming Program 1 Wake Day Back Sleep Monday to Friday Start time Set cool Set heat Saturday Start time Set cool Set heat Sunday Start time Set cool Set heat Program 2 Wake Day Back Sleep Monday to Fri...

Страница 27: ...Start time Set cool Set heat Saturday Start time Set cool Set heat Sunday Start time Set cool Set heat Program 4 Wake Day Back Sleep Monday to Friday Start time Set cool Set heat Saturday Start time...

Страница 28: ...d static electricity hazards Avoid electromagnetic radiation sources Avoid dust contamination Avoid highly corrosive environments Touchpad Power input 9VDC Dimensions 78mm Wide x 118mm High x 13mm Dee...

Страница 29: ...r Input Voltage 240VAC 50Hz Output Voltage 24VAC 50Hz Wattage 40W Supply Air Sensor Type NTC thermistor Resistance 10k at 25 C Range 0 to 100 C Battery AAAM rechargeable battery 3 6V Data Bus 100 metr...

Страница 30: ...STANDARD CONFIGURATION OF VAV SYSTEM Code Items Number of Zones 9 10 11 12 13 14 15 16 7150 Main Controller 1 1 1 1 1 1 1 1 7151 Master Touchpad 1 1 1 1 1 1 1 1 7152 Zone Touchpad 8 9 10 11 12 13 14 1...

Страница 31: ...Page 28 System Installed by Date Installed For services please contact...

Страница 32: ...by...

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