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14

ENGLISH

WARNING.

 Dirty air filter may compromise the correct operation 

of the engine and it causes poor performance. Torn or broken filters can 
allow dirt to enter the engine and cause rapid deterioration of the piston 
rings, piston and barrel.

12- CHECKING OF THE GEAR OIL LEVEL

Operate when the engine is cold. Maintain the engine in vertical position 
and remove the oil level screw on the transmission crankcase. (photo 3).

03

OIL LEVEL

A

Check that the oil level reaches the lower edge of the level hole. If there 
is too much oil, let it flow out from the hole until it stops flowing and 
collect the oil in a suitable container.  If there is not enough oil, top up as 
required through the breather hole located at the top. After checking it, 
tighten the screws. Use ELF Moto Gear Oil 10 W 40 ANTI Clutch Slippage 
or Shell advance gear SAE 10 W 40 API GL-3

13- GEAR OIL REPLACEMENT

Change the oil when the engine is cold. Unscrew the screw on the lower 
side of the clutch/gear group (Photo 3-A). Collect the oil flowing out 
in a suitable container. Wait till the oil has completely flown out and, 
if necessary, tilt the engine to the side to make this operation easier. 
Tighten the screw with strength. Unscrew the breather pipe union placed 
in the top side of the crankcase and fill it out with 20cc of ELF Moto Gear 
Oil 10 W 40 ANTI Clutch Slippage oil. Fit the pipe and its tube again. As 
an alternative you can use also oil: Shell advance gear SAE 10 W 40 API 
GL-3 or an oil with 10W40 viscosity compatible with clutch (similar to 
motorcycle engine oil)

WARNING:

 Do not throw spent oil into the environment. Dispose 

of it correctly through authorized collection points.

14- STARTER ROPE REPLACEMENT (Flash Starter)

Remove the starter from the engine unscrewing the 4 screws (Photo 4). 

04

Remove the handle rope. Be careful since the central wheel will turn till 
the spring is completely discharged: keep it and discharge it slowly to 
avoid damages or possible injuries. Remove the central screw and its 
cover (photo 5). 

05

CAUTION!

 Under the cover there are two teeth for the starter jaw 

(check their condition and if worn replace them), under them 2 small 
calipers. Be very careful not to lose these small parts.
Prepare the new rope and tie a knot at the top. Remove the plastic 
wheel and the old rope. Put the new rope in its hole (photo 6), wind up 
the rope on the wheel (according to the entrance sense of the rope on 
the wheel (Photo 7). 

06

07

Now insert the plastic wheel in its housing again, and check through the 
hole that the internal spring hook is perfectly coupled (Photo 8), place 
the springs, the teeth for the starter jaw and screw the cover again using 
medium thread-locker. 

Содержание THOR 202

Страница 1: ...THOR 202 MANUALE D USO E MANUTENZIONE USE AND MAINTENANCE MANUAL NOTICE POUR L UTILISATION ET L ENTRETIEN ...

Страница 2: ... Motori original spare parts The manufacturer has the right to make any modifications that can be useful to improve the features and performance of the products For all the technical details manuals optional please check www polinithor com FRANÇAIS UTILISATION ET ENTRETIEN page 21 Utiliser seulement des pièces d origine Polini Motori Le producteur sera libre d apporter les modifications qu il croi...

Страница 3: ...on concede nessuna garanzia contro incidenti rotture ferite o morte Volare richiede sempre la mas sima attenzione Siate consapevoli che volate a vostro rischio Prima di ogni utilizzo controllate le buone condizioni del motore Questo motore non è coperto da alcuna assicurazione di responsabilità L uso dello stesso determina automaticamente l assunzione di tutti i rischi inerenti lo sport del volo e...

Страница 4: ...rso tipo di motore L odierno venditore pertanto non risponderà di danni causati all utilizzatore od a terzi 2 CARBURANTE Il Thor è un motore a 2 tempi che necessita di una miscela di benzina e olio Utilizzare solo benzina verde E5 acquistata al distributore con un numero minimo di ottani pari a 95 Addizionare la benzina con olio 100 sintetico di buona qualità al 2 5 Non conservare a lungo la benzi...

Страница 5: ...ferirsi alle indicazioni del costruttore del telaio per un corretto trasporto e sulle modalità di utilizzo del serbatoio carburante durante il trasporto Porre molta attenzione al carburante una fuoriuscita dello stesso può causare un incendio ATTENZIONE Durante il trasporto del motore è vivamente consigliato di lasciare montata sul motore la flangia dell elica bloccata con il relativo dado questo ...

Страница 6: ... il livello risulta basso procedere al riempimento at traverso il raccordo di sfiato posto nella parte alta Dopo aver eseguito il controllo stringere saldamente la vite Utilizzare olio tipo ELF MOTO GEAR OIL 10 W 40 ANTI CLUTCH SLIPPAGE oppure Shell advance gear SAE 10 W 40 API GL 3 13 SOSTITUZIONE OLIO RIDUTTORE Effettuare il cambio dell olio a motore freddo Svitare l apposita vite posta nella pa...

Страница 7: ... un livello del liquido tale da coprire l ultimo elemento del radiatore foto 10 Materiale HRC UNI Stato STATO DELLE SUPERFICI HB Disegno N Codice Disegnato TOLLERANZE GENERALI Denominazione Stato Avanzamento Dimens da Toller a 6 0 0 1 OLTRE 30 0 2 6 30 120 0 3 360 30 120 0 5 0 Data Scala Peso grammi 3032 95 28 04 18 1 000 PELLICIOLI RADIATORE THOR 202 alluminio SCK 0601 011 3787 exp C Trattamento ...

Страница 8: ...male di utilizzo minimo 55 C massima 90 C Se il motore viene utilizzato in condizioni fredde e la temperatura dell acqua non raggiunge la temperatura minima di utilizzo 55 C consigliamo l installazione del termostato con apertura a 60 C cod prodotto 928 830 009 18 INSTALLAZIONE DEL MOTORE SUL TELAIO Fissare il motore al telaio utilizzando i due distanziali in alluminio h 45 in dotazione che vanno ...

Страница 9: ...ffa ed un gommino 16 Tagliare a misura i tubi dell acqua e montarli Chiudere le fascette in dotazione utilizzando una pinza apposita per il montaggio foto 17 17 21 ACCELERATORE Fissare al carburatore tramite l apposito supporto acceleratore idoneo non fornito Dopo l installazione dell acceleratore verificare che la corsa dello stesso sia sufficiente per avere una completa apertura della valvola de...

Страница 10: ...ggio riduttore e verifica usura frizione e campana Sostituzione pompa meccanica carburante Sostituzione pistone fasce elastiche e gabbia a rulli Sostituzione materiale fonoassorbente silenziatore Sostituzione pacco lamellare Ogni 300 ore Sostituzione di tutti i cuscinetti e paraoli Sostituzione albero motore Sostituzione pistone fasce elastiche e gabbia a rulli Sostituzione cilindro TABELLA COPPIE...

Страница 11: ...are la candela asciugandola o sostituendola Candela difettosa Sostituirla Candela annerita o bagnata Pulire ed asciugare la candela o sostituirla Cavo di spegnimento a massa Verifica cablaggio Cappuccio candela mal innestato Verifica Il carburatore ha dei problemi Pulizia e verifica del carburatore eventuale sostituzione membrane Non c è scintilla Verifica accensione bobina e cablaggio Il motore n...

Страница 12: ...e Cap Tel Fax Indirizzo Mail Prodotto acquistato il allego copia scontrino fiscale o fattura Firma Acquirente Ai sensi dell art 13 del D lgs 196 2003 relativo al trattamento dei dati personali il sottoscritto presta il proprio consenso al trattamento dei dati personali Vi preghiamo di inviare questo certificato via mail a news polini com al momento dell acquisto per attivare la garanzia ed essere ...

Страница 13: ...esn t give any warranty against accidents breakings injuries or de ath Flying always requires great attention Be aware that you fly at your risk Before every use check the good condition of your engine This engine is not covered by any responsibility insurance By using it you automatically assume all the risks inherent the paramotor sport or the personal responsibility towards damages to yourself ...

Страница 14: ... petrol into containers for a long time because its quality will be damaged Only use certified metallic containers for petrol carria ge Mix up the petrol with the oil ONLY when you are using it WARNING The nature of the carbon deposits on the cylinder head spark plug and exhaust port give important information about the fuel mixture burning in your engine Remember that mixes that contain too much ...

Страница 15: ...ighlighted in photo 2 with an arrow and wait till all the fuel exit and enters the tank Tighten the brass connection again Now the carburator is empty and you can lay the engine ready to be carried ATTENTION never unscrew more than half a turn the breather nut to avoid damaging the OR seal Never tight too hard 02 9 ORDINARY SERVICING ATTENTION THE SERVICING OPERATIONS MUST BE DONE BY QUALIFIED PEO...

Страница 16: ...ced in the top side of the crankcase and fill it out with 20cc of ELF Moto Gear Oil 10 W 40 ANTI Clutch Slippage oil Fit the pipe and its tube again As an alternative you can use also oil Shell advance gear SAE 10 W 40 API GL 3 or an oil with 10W40 viscosity compatible with clutch similar to motorcycle engine oil WARNING Do not throw spent oil into the environment Dispose of it correctly through a...

Страница 17: ...oto 10 COOLING LIQUID LEVEL 35 40 10 If necessary add some liquid using the one specific for aluminium radiator CAUTION never open the cap when the engine is hot you could burn 15 1 HOW TO EMPTY THE COOLING SYSTEM If necessary empty the cooling system by unscrewing the proper screw see photo 11 and collect the leaking liquid Remove the cap to make this operation easier 11 CAUTION Do not empty it w...

Страница 18: ...nd of quick fit 20 COOLING SYSTEM We recommend you should install the radiator in the higher side than the cylinder photo 16 16 Fix the big bracket supplied between the two vibration dumping mountings at the top and the frame Fit the two rubbers on the bracket and place the radiator To fix the radiator in the top side a bracket and a rubber are provided Cut to size the water pipes and mount them C...

Страница 19: ... fix the propeller flange CAUTION tight the propeller flange following carefully the se quence below Place the washer on the gear shaft Place the flange matching it to the rows of the gear shaft with the projecting side toward the engine Place the centering nut with left threat and hand screw it till the end on the flange the nut will be tightened at all at a later stage Place the propeller the pl...

Страница 20: ...he gear and check the clutch and bell wear Replace the fuel mechanic pump Replace the piston the piston rings and the small end bearing Replace the silencer deadening material Replace the reed valve Every 400 hours Replace all the bearings and seals Replace the crankshaft Replace the piston the piston rings and the small end bearing Replace the cylinder TIGHTENING TORQUE VALUE for ENGINE BOLTS and...

Страница 21: ...park plug start the engine dry or replace the spark plug Defective spark plug Replace it Blackened or wet spark plug Clean and dry the spark plug or replace it Earth switching off cable Check the tightening Spark plug hood wrong installed Check it Carburetor has problems Clean and check it eventually replace the diaphragm No spark Check the ignition coil and wiring The engine doesn t idle Dirty ca...

Страница 22: ...hone number Fax number E Mail Address Product purchased on I enclose a copy of receipt invoice Purchaser s signature Pursuant to Art 13 of Legislative Decree No 196 2003 concerning the treatment of the personal data the undersigned authorize the treatment of the transmitted personal data Kindly send this certificate by e mail to news polini com at the moment of your purchase in order to activate t...

Страница 23: ...érents à l utilisation du moteur et du vol Polini décline toute responsabilité contre tous accidents ruptures blessures ou décès Voler requiert toujours une attention maximum Soyez con scients que vous volez sous votre propre responsabilité Avant chaque utilisation vérifier le bon état du moteur Ce moteur n est pas couvert par une assurance de responsabilité En l utilisant vous assumez auto matiqu...

Страница 24: ...s personnes pouvant provoquer blessures ou décès Par conséquent le vendeur ne répondra pas des dommages causés à l utilisateur ou à tiers Pour ces raisons les dommages causés par l installation du moteur sur appareils qui exigent moteurs certifiés sur appareils pour lesquels il n est pas approprié sur appareils qui exigent un type différent de moteur ne sont pas couverts par la garantie Le revende...

Страница 25: ...ne couleur claire de l électrode de la bougie est symptôme d une carburation trop pauvre l usage du moteur dans ces conditions peut facilement porter à la rupture du moteur N utilisez pas le moteur dans ces conditions et adressez vous à un centre autorisé pour le réglage 7 NETTOYAGE Effectuer le nettoyage du moteur seulement à moteur arrêté et froid pour éviter tout risque de brûlure Nettoyer le m...

Страница 26: ...ctionnement du moteur en réduisant ses performances Un filtre détérioré peut faciliter l entrée de particules de poussière dans le mo teur et accélérer par conséquent la normale détérioration des colliers du piston et du cylindre 12 CONTRÔLE DU NIVEAU DE L HUILE DU REDUCTEUR Effectuer ces opérations lorsque le moteur est froid En tenant le moteur vertical enlever la vis du niveau de l huile qui se...

Страница 27: ...mais à la fin de course Tirer complètement la corde et tourner encore la poulie pour vérifier qu elle puisse faire encore un tour avant de se bloquer Ce contrôle est très important car le ressort n a pas été conçu pour arri ver à la fin de course et si ça se passe il se cassera Remonter le démarreur sur le moteur en revissant les 4 vis M5 avec la force nécessaire voir tabelle des serrages 15 CONTR...

Страница 28: ...de la bougie placer le comparateur et mettre le piston au PMS Mettre à zéro le comparateur et tourner le vilebrequin dans le sens antihoraire de 3 7 mm en regardant du côté du volant voir flèche photo 13 13 Une fois atteint la valeur immobiliser la poulie ou le vilebrequin avec une main sur le côté opposé et bloquer l écrou du volant avec une clé mais sans excéder Revérifier que l avance respecte ...

Страница 29: ...ge avant chaque vol nium h 45 en dotation qui doivent être placées dans la partie inferieu re Monter la bougie et le raccord de l eau sur la culasse à l aide des deux vis et de l OR fournis Connecter la durite de l essence au réservoir Pour éviter que des éventuels résidus de saleté entrent dans le carbura teur on souhaite l usage d un filtre d essence à immersion pas fourni Connecter aussi la dur...

Страница 30: ...eur Chaque 150 heures Démontage rèducteur et vérification usure embrayage et cloche Remplacement pompe mécanique carburant Remplacement piston segments et cage aiguille Remplacement matérial insonorisant silencieux Remplacement boite à clapet Chaque 300 heures Remplacement de tous les roulements et joints spy Remplacement vilebrequin Remplacement piston segments et cage aiguille Remplacement cylin...

Страница 31: ...toyage ou remplacement Système d échappement encrassé Nettoyage et remplacement matériel insonorisation Le moteur au ralenti reste emballé Vis de réglage déréglées Faire régler le carburateur Prise d air aux joints Remplacement joints et joints spy FICHE TECHNIQUE THOR 202 Moteur Polini A deux temps monocylindrique Refroidissement A liquide Alésage et course 66 x 60 Cylindrée 205 cm3 Puissance 36 ...

Страница 32: ... Numéro de téléphone Numéro de fax Addresse Mail Produit achété le joint copie du ticket de caisse ou de la facture Signature de l acheteur Aux sens de l art 13 du Décret Législatif 196 2003 relatif au traitement des informations personnelles le soussigné donne son propre consensus au traitement des données personnelles Nous vous prions d envoyer ce certificat par mail à l adresse news polini com ...

Страница 33: ...31 FRANÇAIS ...

Страница 34: ...Polini Motori S p A viale Piave 30 24022 Alzano Lombardo BG Italy Tel 39 035 2275111 news polini com www polinithor com PI 753 02A21 ...

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