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13

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rating and with different intensity. Now we suggest checking the correct 
idling calibration. 
During the first flights or for the first 20 litres of petrol we suggest not 
keeping the engine at the maximum rpm for too much time, conside-
ring that the 2-stroke engine doesn’t stand to the constant rpm even 
if of medium power. We suggest varying the engine rpm. Check the 
carburetion after the first landing. Repeat the running in every time 
you change one of the following parts: piston, piston rings, cylinder, 
crankshaft or main bearings.

5- ENGINE SWITCHING OFF

Switch the engine off by pressing the button till it completely stops.
If the engine is equipped with the Polini throttle control, the switch off 
button is of red colour and you find it in the upper side; otherwise refer 
to the frame/throttle’s manufacturer to find out the switch off button.

6- CHECK THE CARBURETION 

The carburetion setting must be executed by professional people only. 
It is possible to make a fast analysis of the carburetion by checking the 
spark plug colour. To do it, switch the engine off after having run it for 
some seconds under charge.
Remove the spark plug unscrewing it with the proper tool and verify 
the colour of the porcelain that must be of light-brown colour with 
tendency to dark. A light colour of the spark plug electrode means a 
lean carburetion; if you use the engine in this conditions may cause the 
engine failure. Do not use the engine in these conditions and apply to 
an authorized retailer to set it up.

7- CLEANING

Clean the engine when it is switched off and cold to avoid burns. Clean 
the engine with a soft cloth soaked with neutral cleansing and non-
aggressive.

WARNING:

 Do not use acids that may damage the engine, the 

painting and the rubber parts.

8- CARRIAGE

CAUTION:

 Carry the engine only when it is cold.

Follow the frame manufacturer’s instructions for its carriage and how to 
use the fuel tank during its carriage. Be careful of the petrol during the 
carriage: its leaking may cause a fire.

CAUTION:

 keep the propeller flange locked with its nut when 

carrying the engine to avoid that the projecting threat may be damaged 
or that an accidental fall may damage the shaft. 

8.1- CARRIAGE OF THE ENGINE WITH BOWL CARBURETOR

The bowl carburetor has a breather pipe studied to carry the engine 
when lying. To empty the carburator unscrew half turn the breather 
brass nut (highlighted in photo 2 with an arrow) and wait till all the fuel 
exit and enters the tank. Tighten the brass connection again. Now the 
carburator is empty and you can lay the engine ready to be carried.

ATTENTION:

 never unscrew more than half a turn the breather 

nut to avoid damaging the OR seal. Never tight too hard.

02

9- ORDINARY SERVICING

ATTENTION:

 THE SERVICING OPERATIONS MUST BE DONE BY 

QUALIFIED PEOPLE ONLY. IF THE INSTRUCTIONS MENTIONED BELOW 
WILL RESULT NOT CLEAR, WE SUGGEST ASKING FOR SPECIALISTS BY PO-
LINI MOTORI RETAILERS OR WHOLESALERS. FOLLOW CAREFULLY WHAT 
DESCRIBED BELOW.  

Maintenances and servicing necessary for the best set up of your engine 
should be done regularly, or on all occasions before you start your en-
gine. All the tasks and adjustments described below can be done easily 
by following the instructions given in this manual. Refer to your POLINI 
MOTORI dealer for scheduled services and repairs, and insist that only 
original spare parts are used to replace worn or broken components. 
Refer to the servicing tables in sections 23 below for the frequency with 
which the various servicing operations must be performed.

10- HOW TO BEHAVE WHEN FLYING

 

Maximum acceleration is recommended only to take off (full power) or 
when really necessary!
In order to avoid a poor mixture from acceleration/ascent to level flight 
conditions, loosen the engine till a descending phase and then gradually 
accelerate again till achieving a level flight or a glide angle or a rise 
angle wished. In this way you will be sure to maintain firm and effi-
cient the carburation, avoiding being over rpm with a minimum valve/
throttle opening. We remind you that two stroke engines do not stand 
constant range for a long time too much. Take care of your engine 
by varying now and then the rpm range. In this way the engine will 
have constant performance and a good elasticity improving its working 
during the time.

11- REMOVAL AND CLEANING OF THE AIR FILTER

Dirty air filter may compromise engine performance.
Clean the filter periodically or change it. Remove the filter loosening 
the clamps, unscrew the 2 screws using a cross screwdriver, remove the 
filter cover and then the filter. Wash the filtering material with water 
and mild soap. 
Dry the filter carefully and then moisten it with oil for filters. Clean filter 
box inside using a cloth and check the presence of foreign bodies. Now 
reassemble all the parts. Wash the filter for maximum 2-3 times and 
then replace it with a new one.

WARNING.

 If the filter becomes clogged with fine dust as well as 

normal dirt, replace it with a new one.

Содержание THOR 202

Страница 1: ...THOR 202 MANUALE D USO E MANUTENZIONE USE AND MAINTENANCE MANUAL NOTICE POUR L UTILISATION ET L ENTRETIEN ...

Страница 2: ... Motori original spare parts The manufacturer has the right to make any modifications that can be useful to improve the features and performance of the products For all the technical details manuals optional please check www polinithor com FRANÇAIS UTILISATION ET ENTRETIEN page 21 Utiliser seulement des pièces d origine Polini Motori Le producteur sera libre d apporter les modifications qu il croi...

Страница 3: ...on concede nessuna garanzia contro incidenti rotture ferite o morte Volare richiede sempre la mas sima attenzione Siate consapevoli che volate a vostro rischio Prima di ogni utilizzo controllate le buone condizioni del motore Questo motore non è coperto da alcuna assicurazione di responsabilità L uso dello stesso determina automaticamente l assunzione di tutti i rischi inerenti lo sport del volo e...

Страница 4: ...rso tipo di motore L odierno venditore pertanto non risponderà di danni causati all utilizzatore od a terzi 2 CARBURANTE Il Thor è un motore a 2 tempi che necessita di una miscela di benzina e olio Utilizzare solo benzina verde E5 acquistata al distributore con un numero minimo di ottani pari a 95 Addizionare la benzina con olio 100 sintetico di buona qualità al 2 5 Non conservare a lungo la benzi...

Страница 5: ...ferirsi alle indicazioni del costruttore del telaio per un corretto trasporto e sulle modalità di utilizzo del serbatoio carburante durante il trasporto Porre molta attenzione al carburante una fuoriuscita dello stesso può causare un incendio ATTENZIONE Durante il trasporto del motore è vivamente consigliato di lasciare montata sul motore la flangia dell elica bloccata con il relativo dado questo ...

Страница 6: ... il livello risulta basso procedere al riempimento at traverso il raccordo di sfiato posto nella parte alta Dopo aver eseguito il controllo stringere saldamente la vite Utilizzare olio tipo ELF MOTO GEAR OIL 10 W 40 ANTI CLUTCH SLIPPAGE oppure Shell advance gear SAE 10 W 40 API GL 3 13 SOSTITUZIONE OLIO RIDUTTORE Effettuare il cambio dell olio a motore freddo Svitare l apposita vite posta nella pa...

Страница 7: ... un livello del liquido tale da coprire l ultimo elemento del radiatore foto 10 Materiale HRC UNI Stato STATO DELLE SUPERFICI HB Disegno N Codice Disegnato TOLLERANZE GENERALI Denominazione Stato Avanzamento Dimens da Toller a 6 0 0 1 OLTRE 30 0 2 6 30 120 0 3 360 30 120 0 5 0 Data Scala Peso grammi 3032 95 28 04 18 1 000 PELLICIOLI RADIATORE THOR 202 alluminio SCK 0601 011 3787 exp C Trattamento ...

Страница 8: ...male di utilizzo minimo 55 C massima 90 C Se il motore viene utilizzato in condizioni fredde e la temperatura dell acqua non raggiunge la temperatura minima di utilizzo 55 C consigliamo l installazione del termostato con apertura a 60 C cod prodotto 928 830 009 18 INSTALLAZIONE DEL MOTORE SUL TELAIO Fissare il motore al telaio utilizzando i due distanziali in alluminio h 45 in dotazione che vanno ...

Страница 9: ...ffa ed un gommino 16 Tagliare a misura i tubi dell acqua e montarli Chiudere le fascette in dotazione utilizzando una pinza apposita per il montaggio foto 17 17 21 ACCELERATORE Fissare al carburatore tramite l apposito supporto acceleratore idoneo non fornito Dopo l installazione dell acceleratore verificare che la corsa dello stesso sia sufficiente per avere una completa apertura della valvola de...

Страница 10: ...ggio riduttore e verifica usura frizione e campana Sostituzione pompa meccanica carburante Sostituzione pistone fasce elastiche e gabbia a rulli Sostituzione materiale fonoassorbente silenziatore Sostituzione pacco lamellare Ogni 300 ore Sostituzione di tutti i cuscinetti e paraoli Sostituzione albero motore Sostituzione pistone fasce elastiche e gabbia a rulli Sostituzione cilindro TABELLA COPPIE...

Страница 11: ...are la candela asciugandola o sostituendola Candela difettosa Sostituirla Candela annerita o bagnata Pulire ed asciugare la candela o sostituirla Cavo di spegnimento a massa Verifica cablaggio Cappuccio candela mal innestato Verifica Il carburatore ha dei problemi Pulizia e verifica del carburatore eventuale sostituzione membrane Non c è scintilla Verifica accensione bobina e cablaggio Il motore n...

Страница 12: ...e Cap Tel Fax Indirizzo Mail Prodotto acquistato il allego copia scontrino fiscale o fattura Firma Acquirente Ai sensi dell art 13 del D lgs 196 2003 relativo al trattamento dei dati personali il sottoscritto presta il proprio consenso al trattamento dei dati personali Vi preghiamo di inviare questo certificato via mail a news polini com al momento dell acquisto per attivare la garanzia ed essere ...

Страница 13: ...esn t give any warranty against accidents breakings injuries or de ath Flying always requires great attention Be aware that you fly at your risk Before every use check the good condition of your engine This engine is not covered by any responsibility insurance By using it you automatically assume all the risks inherent the paramotor sport or the personal responsibility towards damages to yourself ...

Страница 14: ... petrol into containers for a long time because its quality will be damaged Only use certified metallic containers for petrol carria ge Mix up the petrol with the oil ONLY when you are using it WARNING The nature of the carbon deposits on the cylinder head spark plug and exhaust port give important information about the fuel mixture burning in your engine Remember that mixes that contain too much ...

Страница 15: ...ighlighted in photo 2 with an arrow and wait till all the fuel exit and enters the tank Tighten the brass connection again Now the carburator is empty and you can lay the engine ready to be carried ATTENTION never unscrew more than half a turn the breather nut to avoid damaging the OR seal Never tight too hard 02 9 ORDINARY SERVICING ATTENTION THE SERVICING OPERATIONS MUST BE DONE BY QUALIFIED PEO...

Страница 16: ...ced in the top side of the crankcase and fill it out with 20cc of ELF Moto Gear Oil 10 W 40 ANTI Clutch Slippage oil Fit the pipe and its tube again As an alternative you can use also oil Shell advance gear SAE 10 W 40 API GL 3 or an oil with 10W40 viscosity compatible with clutch similar to motorcycle engine oil WARNING Do not throw spent oil into the environment Dispose of it correctly through a...

Страница 17: ...oto 10 COOLING LIQUID LEVEL 35 40 10 If necessary add some liquid using the one specific for aluminium radiator CAUTION never open the cap when the engine is hot you could burn 15 1 HOW TO EMPTY THE COOLING SYSTEM If necessary empty the cooling system by unscrewing the proper screw see photo 11 and collect the leaking liquid Remove the cap to make this operation easier 11 CAUTION Do not empty it w...

Страница 18: ...nd of quick fit 20 COOLING SYSTEM We recommend you should install the radiator in the higher side than the cylinder photo 16 16 Fix the big bracket supplied between the two vibration dumping mountings at the top and the frame Fit the two rubbers on the bracket and place the radiator To fix the radiator in the top side a bracket and a rubber are provided Cut to size the water pipes and mount them C...

Страница 19: ... fix the propeller flange CAUTION tight the propeller flange following carefully the se quence below Place the washer on the gear shaft Place the flange matching it to the rows of the gear shaft with the projecting side toward the engine Place the centering nut with left threat and hand screw it till the end on the flange the nut will be tightened at all at a later stage Place the propeller the pl...

Страница 20: ...he gear and check the clutch and bell wear Replace the fuel mechanic pump Replace the piston the piston rings and the small end bearing Replace the silencer deadening material Replace the reed valve Every 400 hours Replace all the bearings and seals Replace the crankshaft Replace the piston the piston rings and the small end bearing Replace the cylinder TIGHTENING TORQUE VALUE for ENGINE BOLTS and...

Страница 21: ...park plug start the engine dry or replace the spark plug Defective spark plug Replace it Blackened or wet spark plug Clean and dry the spark plug or replace it Earth switching off cable Check the tightening Spark plug hood wrong installed Check it Carburetor has problems Clean and check it eventually replace the diaphragm No spark Check the ignition coil and wiring The engine doesn t idle Dirty ca...

Страница 22: ...hone number Fax number E Mail Address Product purchased on I enclose a copy of receipt invoice Purchaser s signature Pursuant to Art 13 of Legislative Decree No 196 2003 concerning the treatment of the personal data the undersigned authorize the treatment of the transmitted personal data Kindly send this certificate by e mail to news polini com at the moment of your purchase in order to activate t...

Страница 23: ...érents à l utilisation du moteur et du vol Polini décline toute responsabilité contre tous accidents ruptures blessures ou décès Voler requiert toujours une attention maximum Soyez con scients que vous volez sous votre propre responsabilité Avant chaque utilisation vérifier le bon état du moteur Ce moteur n est pas couvert par une assurance de responsabilité En l utilisant vous assumez auto matiqu...

Страница 24: ...s personnes pouvant provoquer blessures ou décès Par conséquent le vendeur ne répondra pas des dommages causés à l utilisateur ou à tiers Pour ces raisons les dommages causés par l installation du moteur sur appareils qui exigent moteurs certifiés sur appareils pour lesquels il n est pas approprié sur appareils qui exigent un type différent de moteur ne sont pas couverts par la garantie Le revende...

Страница 25: ...ne couleur claire de l électrode de la bougie est symptôme d une carburation trop pauvre l usage du moteur dans ces conditions peut facilement porter à la rupture du moteur N utilisez pas le moteur dans ces conditions et adressez vous à un centre autorisé pour le réglage 7 NETTOYAGE Effectuer le nettoyage du moteur seulement à moteur arrêté et froid pour éviter tout risque de brûlure Nettoyer le m...

Страница 26: ...ctionnement du moteur en réduisant ses performances Un filtre détérioré peut faciliter l entrée de particules de poussière dans le mo teur et accélérer par conséquent la normale détérioration des colliers du piston et du cylindre 12 CONTRÔLE DU NIVEAU DE L HUILE DU REDUCTEUR Effectuer ces opérations lorsque le moteur est froid En tenant le moteur vertical enlever la vis du niveau de l huile qui se...

Страница 27: ...mais à la fin de course Tirer complètement la corde et tourner encore la poulie pour vérifier qu elle puisse faire encore un tour avant de se bloquer Ce contrôle est très important car le ressort n a pas été conçu pour arri ver à la fin de course et si ça se passe il se cassera Remonter le démarreur sur le moteur en revissant les 4 vis M5 avec la force nécessaire voir tabelle des serrages 15 CONTR...

Страница 28: ...de la bougie placer le comparateur et mettre le piston au PMS Mettre à zéro le comparateur et tourner le vilebrequin dans le sens antihoraire de 3 7 mm en regardant du côté du volant voir flèche photo 13 13 Une fois atteint la valeur immobiliser la poulie ou le vilebrequin avec une main sur le côté opposé et bloquer l écrou du volant avec une clé mais sans excéder Revérifier que l avance respecte ...

Страница 29: ...ge avant chaque vol nium h 45 en dotation qui doivent être placées dans la partie inferieu re Monter la bougie et le raccord de l eau sur la culasse à l aide des deux vis et de l OR fournis Connecter la durite de l essence au réservoir Pour éviter que des éventuels résidus de saleté entrent dans le carbura teur on souhaite l usage d un filtre d essence à immersion pas fourni Connecter aussi la dur...

Страница 30: ...eur Chaque 150 heures Démontage rèducteur et vérification usure embrayage et cloche Remplacement pompe mécanique carburant Remplacement piston segments et cage aiguille Remplacement matérial insonorisant silencieux Remplacement boite à clapet Chaque 300 heures Remplacement de tous les roulements et joints spy Remplacement vilebrequin Remplacement piston segments et cage aiguille Remplacement cylin...

Страница 31: ...toyage ou remplacement Système d échappement encrassé Nettoyage et remplacement matériel insonorisation Le moteur au ralenti reste emballé Vis de réglage déréglées Faire régler le carburateur Prise d air aux joints Remplacement joints et joints spy FICHE TECHNIQUE THOR 202 Moteur Polini A deux temps monocylindrique Refroidissement A liquide Alésage et course 66 x 60 Cylindrée 205 cm3 Puissance 36 ...

Страница 32: ... Numéro de téléphone Numéro de fax Addresse Mail Produit achété le joint copie du ticket de caisse ou de la facture Signature de l acheteur Aux sens de l art 13 du Décret Législatif 196 2003 relatif au traitement des informations personnelles le soussigné donne son propre consensus au traitement des données personnelles Nous vous prions d envoyer ce certificat par mail à l adresse news polini com ...

Страница 33: ...31 FRANÇAIS ...

Страница 34: ...Polini Motori S p A viale Piave 30 24022 Alzano Lombardo BG Italy Tel 39 035 2275111 news polini com www polinithor com PI 753 02A21 ...

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