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132

WARRANTY

WARRANTY COVERAGE AND EXCLUSIONS:

LIMITATIONS OF WARRANTIES AND REMEDIES

The Polaris limited warranty excludes any failures that are not caused by a defect in

material or workmanship. This warranty does not cover accidental damage, normal wear

and tear, abuse or improper handling. This warranty also does not cover any Quadricycle

that has been altered structurally, modified, neglected, improperly maintained, used for

racing, or used for purposes other than for which it was manufactured, or for any dam-

ages which occur during trailer transit or as a result of unauthorized service or the use of

unauthorized parts. In addition, this warranty does not cover physical damage to paint or

finish, stress cracks, tearing or puncturing of upholstery material, corrosion, or defects in

parts, components or the vehicle due to fire, explosions or any other cause beyond

Polaris' control.
This warranty does not cover the use of unauthorized lubricants, chemicals, or fuels that

are not compatible with the Quadricycle. The exclusive remedy for breach of this war-

ranty shall be, at Polaris' exclusive option, repair or replacement of any defective materi-

als, or components or products. THE REMEDIES SET FORTH IN THIS WARRANTY

ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF

THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON

FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY

DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WAR-

RANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR

OTHERWISE. Some states do not permit the exclusion or limitation of incidental or

consequential damages or implied warranties, so the above limitations or exclusions

may not apply to you if inconsistent with controlling state law.
ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE

IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PAR-

TICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE TWO

YEAR WARRANTY PERIOD. POLARIS FURTHER DISCLAIMS ALL EXPRESS

WARRANTIES NOT STATED IN THIS WARRANTY. Some states do not allow limi-

tations on how long an implied warranty lasts, so the above limitation may not apply to

you if inconsistent with controlling state law.

Содержание Sportsman 9922172

Страница 1: ...y It contains important safety information This is an adult vehicle only Operation is prohibited for those under 16 years of age Owner s Manual for Maintenance and Safety 2009 Sportsman 500 Touring Qu...

Страница 2: ...ie dieses Fahrzeug bedienen oder fahren Antes de operar o conducir este veh culo lea el Manual del propietario Lire le Manuel d utilisation avant d utiliser ou de conduire ce v hicule Prima di usare o...

Страница 3: ...orcycles Always follow the instructions and recommendations in this manual The manual contains instructions for minor maintenance but informa tion about major repairs is outlined in the Polaris Servic...

Страница 4: ...of production components some minor discrep ancies may result between the actual vehicle and the information presented in this publi cation Depictions and or procedures in this publication are intend...

Страница 5: ...NTS Know Your Vehicle 5 Safety 6 Features and Controls 20 Operation 41 Emission Control Systems 64 Maintenance 65 Specifications 124 Polaris Products 126 Troubleshooting 127 Warranty 131 Maintenance L...

Страница 6: ...4...

Страница 7: ...rs Record your vehicle s identification numbers and key number in the spaces provided Remove the spare key and store it in a safe place An ignition key can be duplicated only by ordering a Polaris key...

Страница 8: ...symbol on your vehicle or in this manual alerts you to the potential for injury WARNING The safety alert warning indicates a potential hazard that may result in serious injury or death CAUTION The saf...

Страница 9: ...ombination on public roads is prohibited See your Polaris dealer about configuring the vehicle to be certified to tow a trailer on road Equipment Modifications The warranty on your Polaris Quadricycle...

Страница 10: ...laris web site at www polarisindustries com Never permit others to operate the Quadricycle unless they have read and understand this manual and all product labels and have completed a certified safety...

Страница 11: ...r face shield gloves boots long sleeves and long pants Never consume alcohol or drugs before or while operating a Quadricycle Never operate at excessive speeds Travel and turn at speeds appropriate fo...

Страница 12: ...er should always be seated in the passenger seat with both feet on the footrests and both hands on the passenger grab handles at all times The passenger should never hold on to the operator Always tra...

Страница 13: ...before attempting larger hills Avoid climbing hills steeper than 15 Never operate with the differential unlocked while operating on a hill or other irregular terrain See pages 23 and 31 Always move th...

Страница 14: ...ollow the procedures outlined in this manual for operating over obstacles See page 59 Always follow the procedures outlined in this manual for operating on slippery or loose surfaces Use extra caution...

Страница 15: ...r your vehicle Maintain the proper tire pressure Never modify a Quadricycle through improper installation or use of accessories Never exceed the stated load capacity for your vehicle Cargo must be pro...

Страница 16: ...ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting Always unlock the steering before starting the engine See page 28 Hot components can cause serious burns...

Страница 17: ...afety decals are provided by Polaris at no charge The part number is printed on the decal The following pages repeat the information found on each decal General Alert Multi Lingual Before you operate...

Страница 18: ...ND ACCESSORIES Read Owner s Manual for more detailed loading information Reverse Override Alert Pushing reverse override button may cause sudden increases in power and traction if too much throttle is...

Страница 19: ...g Front and Rear WARNING WARNING DO NOT TOW FROM RACK OR BUMPER Vehicle damage or tipover may result causing severe injury or death Tow only from tow hooks or hitch Maximum Rack Loads Front 90 lbs 41...

Страница 20: ...bear a U S Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the ECE 22 05 label The ECE mark consists of a circle surrounding the letter E followed by the distin...

Страница 21: ...rsonal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eye wear is kept clean Gloves Off road style gloves with knuckle pads are the best for comfort and...

Страница 22: ...ncel the reverse speed limit function NOTE The override switch also allows activation of 4X4 in reverse if the 4X4 switch is on WARNING Activating the override switch while the throttle is open can ca...

Страница 23: ...ey fob or key ring to the main switch It may contact the gas tank cap when turning causing an interruption to the electrical system and an unexpected engine shut down during operation This could resul...

Страница 24: ...thers of an emergency or other situation requiring caution Turn Signal Switch Push the toggle switch either left or right to activate the corresponding turn signal light The indicator on the pod will...

Страница 25: ...e move the switch to the locked position This feature will function only if the vehicle is in 2X4 mode Operating with the differential unlocked when on sloped uneven or loose terrain could cause loss...

Страница 26: ...leases the throttle lever The Electronic Throttle Control ETC stops the engine in the event of a throttle system malfunction Do not modify the ETC system or replace it with other throttle mechanisms W...

Страница 27: ...s both front and rear brakes Squeeze the brake lever toward the handlebar to apply the all wheel brakes If the rear wheels begin to skid or slide while using the brake reduce lever pressure WARNING Ag...

Страница 28: ...lebar 3 Push the parking brake lock forward to engage the lock Release the brake lever 4 To release the parking brake lock squeeze and release the brake lever WARNING Operating the Quadricycle while t...

Страница 29: ...starter instead of the main key switch 1 Grasp the recoil starter rope handle tightly 2 Pull slightly until the starter mechanism engages 3 Pull the rope abruptly to start the engine Extending the rec...

Страница 30: ...ust be replaced if the keys are lost 4 Reverse the procedure to unlock the steering The handlebars are locked in the fully turned position when the steering is locked Always unlock the steering before...

Страница 31: ...lever to the desired gear See your dealer if you experience any shifting problems Passenger Seat Always make sure the passenger seat is installed and securely latched before operating with a passenger...

Страница 32: ...hen the switch is on 4X4 the vehicle is in 4X4 and the 4X4 indicator light in the instrument cluster will be on When in 4X4 the demand drive unit will automatically engage any time the rear wheels los...

Страница 33: ...ways switch to 4X4 or ADC 4X4 while the rear wheels have traction or are at rest Active Descent Control ADC System The ADC system allows engine braking to all four wheels when the vehicle descends a h...

Страница 34: ...In addition to showing vehicle speed the speedometer needle flashes when a warning condition exists High water pressure may damage vehicle components Wash the vehicle by hand or with a garden hose us...

Страница 35: ...ark 2 4X4 Indicator This indicator illuminates when the 4X4 switch is on either ADC 4X4 or 4X4 3 Engine Hour Display Indicator 4 Service Interval Diagnostic Mode Indicator 5 Odometer Tachometer Tripme...

Страница 36: ...on each trip if it s reset before each trip To reset the trip meter select the trip meter mode Press and hold the mode button override button until the total changes to 0 NOTE In the Rider Informatio...

Страница 37: ...button and turn the key switch on Release the switch as soon as the display is activated 5 Use the mode button to toggle through the diagnostic screens Clock Screen To reset the clock 1 Enter the diag...

Страница 38: ...r dealer for all major repairs Gear Circuit Diagnostic Screen This screen displays the resistance value in ohms being read at the gear switch input of the gauge This screen is for informational purpos...

Страница 39: ...nce To reset the service interval 1 Enter the diagnostic mode 2 Toggle to the service interval screen 3 Press and hold the mode button for 2 3 seconds until the wrench icon flashes Release the button...

Страница 40: ...rs flash then press and release the button once When the display stops flashing the mode has been set Downloading Codes The EFI diagnostic mode is for informational purposes only Please see your Polar...

Страница 41: ...es code 36 5 A code 61 will signal the end of the sequence If no blink codes are found only codes 12 and 61 will appear during the sequence NOTE The word WAIt will remain on the screen through this en...

Страница 42: ...c Pressure Manifold Air Pressure Sensor High 47 IAC Stepper Motor Open Load 47 IAC Stepper Motor Short to Ground 51 Injector Circuit Malfunction Cyl 1 Open Load Short to Ground 51 Injector Circuit Mal...

Страница 43: ...ated area Never fill a fuel container while it s on the vehicle Static electricity between the rack and container could cause a spark Do not smoke or allow open flames or sparks in or near the area wh...

Страница 44: ...s of use Engine and Drivetrain Break in 1 Fill the fuel tank with the recommended fuel See page 28 2 Check the engine oil level See page 70 Add oil if necessary 3 Select an open area that allows room...

Страница 45: ...bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels 28 70 Coolant level if applicable Ensure proper level 82 83 Coolant hoses if applicable Inspect for leaks Throttle Ensure pro...

Страница 46: ...hile starting the engine 5 Turn the ignition key past the POSITION LIGHTS ON position to engage the starter Activate the starter for a maxi mum of five seconds releasing the key when the engine starts...

Страница 47: ...damage Any condensation must be drained Always operate the engine long enough to reach operating temperature which reduces condensation See your Polaris dealer for engine heater kits which provide qui...

Страница 48: ...eep your feet on the footrests Keep both hands on the handlebars 6 Start the engine and allow it to warm up 7 Apply the brakes 8 Shift the transmission into gear 9 Check your surroundings and determin...

Страница 49: ...n leaning your upper body to the inside of the turn while support ing your weight on the outer foot rest Use the same leaning technique for turning in reverse 3 Never turn quickly when carrying a pass...

Страница 50: ...dricycle 1 Make sure the passenger is at least 12 years of age and is tall enough to comfortably reach the footrests and grab handles 2 Make sure the passenger is wearing appropriate riding gear inclu...

Страница 51: ...ore time and distance for braking 9 Avoid unexpected or aggressive maneuvers that could cause a pas senger to fall from the vehicle 10 Do not cross a hillside with a passenger on board See page 52 11...

Страница 52: ...mum 3 Avoid hills with slippery or loose surfaces 4 Keep both feet on the footrests 5 Shift body weight uphill 6 Drive straight uphill 7 Proceed at a steady rate of speed to avoid stalling 8 Be alert...

Страница 53: ...c parking brake 3 A passenger should dismount first The operator should dismount last Dismount on the uphill side or on the left side if the vehicle is pointed straight uphill 4 Use the K turn to turn...

Страница 54: ...hillside with a passenger on board Ask the passenger to dismount and walk across the hillside 6 Shift your weight uphill 7 Keep your feet on the footrests 8 Steer slightly into the hill NOTE If the ve...

Страница 55: ...low down 4 Drive straight downhill Avoid driving downhill at an angle which can cause the vehicle to pitch sharply to one side 5 Shift your weight rearward 6 Apply the brakes slightly to aid in slowin...

Страница 56: ...parking brake 4 Leave the transmission in forward gear Turn the engine off 5 A passenger should dismount first The operator should dismount last Dismount on the uphill side or on the left side if the...

Страница 57: ...d start the engine 13 Squeeze and release the brake lever to release the parking brake 14 Release the foot brake and drive slowly downhill Control speed with either the hand or foot brake until the ve...

Страница 58: ...les 4 Avoid operating in water deeper than the bottom of the footrests If it s unavoidable travel slowly balance your weight carefully and avoid sudden movements Maintain a slow and steady forward mot...

Страница 59: ...on page 104 Have the vehicle serviced by your dealer promptly Always follow the procedures outlined in this manual for driving through water Never drive through deep or fast flowing water If the vehic...

Страница 60: ...atch the trail 5 Avoid quick sharp turns 6 Correct a skid by turning the handlebars in the direction of the skid and shifting your body weight forward 7 Never apply the brakes during a skid Always fol...

Страница 61: ...rea 2 Be alert Watch the terrain Use extra caution 3 Never operate over large obstacles 4 Avoid hazards such as logs rocks and low branches 5 Always have a passenger dismount before operating over an...

Страница 62: ...RATION Parking on an Incline Avoid parking on an incline If it s unavoidable follow these precau tions 1 Stop the engine 2 Place the transmission in PARK 3 Always block the rear wheels on the downhill...

Страница 63: ...owly Apply the brakes lightly for stopping 4 Avoid turning at sharp angles 5 Never open the throttle suddenly 6 Do not use the override switch unless additional power is required for vehicle movement...

Страница 64: ...g condition Reduce load weight when cargo is high Secure off centered loads that cannot be centered and operate with extra caution CARRYING A LOAD on only one rack may cause the vehicle to overturn Sp...

Страница 65: ...g an improper hitch or exceeding the maximum tongue weight capacity can result in serious damage to the vehicle and will void your warranty Never install a hitch longer than 17 cm Never install automo...

Страница 66: ...It is required that this spark arrestor remain installed and functional when the vehicle is operated Exhaust Emission Control System Exhaust emissions are controlled by engine design An electronic fue...

Страница 67: ...portant for proper vehicle operation If you re not familiar with safe service and adjustment procedures have a qualified dealer perform these operations Severe Use Definition Frequent immersion in mud...

Страница 68: ...er comes first Remarks Hours Calendar Kilometers Steering Pre Ride Make adjustments as need ed See Pre Ride Checklist on page 43 Front suspension Pre Ride Rear suspension Pre Ride Tires Pre Ride Brake...

Страница 69: ...ct clean if needed X Engine oil change break in 1 M Perform a break in oil change at one month X General lubrication 50 3 M 800 Lubricate all fittings pivots cables etc Shift linkage 50 6 M 800 Inspec...

Страница 70: ...for leaks X Engine mounts 100 12 M 1600 Inspect Exhaust muffler pipe 100 12 M 1600 Inspect Q E Spark plug 100 12 M 1600 Inspect replace as needed X Wiring 100 12 M 1600 Inspect for wear routing securi...

Страница 71: ...have been provided for additional lubrication at the user s discretion Item Lube Capacity at Fluid Change Method Engine Oil PS 4 PLUS Performance Synthetic 2W 50 2 qt 1 9 l See page 70 Brake Fluid DOT...

Страница 72: ...need to be changed more frequently if Polaris oil is not used Always use 2W 50 oil Follow the manufacturer s recommendations for ambient tempera ture operation Mixing brands or using a non recommended...

Страница 73: ...ngine Allow it to idle for 30 seconds 4 Stop the engine 5 Remove the dipstick Wipe it dry with a clean cloth 6 Reinstall the dipstick completely 7 Remove the dipstick and check the oil level Add oil a...

Страница 74: ...4 Stop the engine 5 Clean the area around the drain plug 6 Place a drain pan under the oil tank 7 Remove the drain plug 8 Drain the oil 9 Clean the drain plug Reinstall the drain plug with a new seali...

Страница 75: ...34 N m 13 Reattach the oil line 14 Place towels under the oil filter Using an oil filter wrench turn the filter counterclockwise to remove it 15 Clean the filter sealing area on the crankcase 16 Lubr...

Страница 76: ...iters initially 22 Reinstall the dipstick 23 Place the transmission in PARK 24 Prime the oil pump using the procedure on page 75 25 Stop the engine Check for oil leaks 26 Check the oil level Add oil a...

Страница 77: ...disconnected 1 Clamp the vent line 5 cm from the oil tank between the end of the oil tank vent fitting and the vent line s pressure relief slit 2 Start the engine Allow it to idle for 10 20 seconds 3...

Страница 78: ...ecommendations Transmission Oil Level 1 Position the vehicle on a level surface 2 Place the transmission in PARK 3 Remove the fill plug 4 Check the oil level Add the recommended oil as needed Do not o...

Страница 79: ...in PARK 3 Remove the fill plug 4 Remove the drain plug 5 Drain the oil into a drain pan 6 Clean the drain plug 7 Reinstall the drain plug Torque to specification See page 76 8 Add the recommended oil...

Страница 80: ...fluid level at the bottom of the fill hole threads Fluid Level 1 Position the vehicle on a level surface 2 Place the transmission in PARK 3 Remove the fill plug 4 Add the recommended demand drive flu...

Страница 81: ...e transmission in PARK 3 Remove the fill plug 4 Remove the drain plug Drain the fluid into a drain pan 5 Clean the drain plug 6 Reinstall the drain plug Torque to specification See page 78 7 Add the r...

Страница 82: ...umbers of Polaris products Fluid Level 1 Position the vehicle on a level surface 2 Open the front box cover 3 Open the access door 4 View the fluid level in the reservoir 5 Remove the cap and add the...

Страница 83: ...luid 5 Remove the protective caps from the bleeder valves 6 Slowly loosen one of the valves turn counter clockwise and allow fluid and trapped air to flow from the fitting Close the valve when clean f...

Страница 84: ...126 for the part num bers of Polaris products NOTE Always follow the manufacturer s mixing recommendations for the freeze protection required in your area Recovery Bottle Coolant Some coolant level dr...

Страница 85: ...dd coolant through the radiator filler neck 5 Reinstall the pressure cap 6 Secure the access door and box cover NOTE Use of a non standard pressure cap will not allow the recovery system to function p...

Страница 86: ...ak is likely and the diaphragm should be replaced To ensure proper diaphragm operation always fill the reservoir as needed whenever the cover is loosened or removed Do not overfill WARNING Operating t...

Страница 87: ...erfill 1 Position the vehicle on a level surface Make sure the handlebars are straight 2 View the fluid level through the indicator win dow eye on the top of the master cylinder NOTE The eye will appe...

Страница 88: ...icle on a level surface 2 Open the front box cover 3 Open the access door 4 View the fluid level in the reservoir 5 Remove the cap and add the recommended fluid as needed NOTE DO NOT use ADC fluid 6 M...

Страница 89: ...ake systems in good operat ing condition Check more often if brakes are used heavily under normal operation 1 Always keep brake fluid at an adequate level See page 84 2 Check the brake systems regular...

Страница 90: ...NOTE If available you may use a long straight edge instead of string 4 Measure the distance from the string to the rim at the front 1 and rear 2 of the front rim The rear measurement should be 2 3 mm...

Страница 91: ...of the machine when turned fully to the left or right 4 Torque the front two bolts to 14 17 N m then torque the rear two bolts A gap of up to 3 mm will remain at the rear of the clamp blocks WARNING I...

Страница 92: ...for loose nuts and bolts If loose nuts and bolts are found see your Polaris dealer for service before operating the vehicle Rear Spring The rear shock absorber spring is adjusted by rotating the adjus...

Страница 93: ...panel from the grommet 4 Pull the panel downward and rearward to remove it 5 When reinstalling side panels align the fasteners and press firmly to secure them Footwell Removal 1 Remove the six screws...

Страница 94: ...n the adjuster lock nut 4 Rotate the boot to turn the adjuster until 1 6 3 2 mm of freeplay is achieved at the thumb lever NOTE Move the throttle lever back and forth while adjusting 5 Tighten the loc...

Страница 95: ...ce must be performed by your authorized Polaris dealer WARNING Operating your vehicle with worn tires improperly inflated tires non standard tires or improperly installed tires will affect vehicle han...

Страница 96: ...Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they ve been loos ened for maintenance service Nut Type Nut Torque Lug Nut 122 Nm 2 Piece Flange Nut 37 Nm Cast Alumin...

Страница 97: ...ce 2 Place the transmission in PARK 3 Loosen the wheel nuts slightly 4 Place a suitable stand under the footrest frame to raise the wheel slightly off the ground 5 Remove the wheel nuts 6 Remove the w...

Страница 98: ...icle on a level surface 2 Place the transmission in PARK 3 Remove the seat 4 Release the air box cover clips 5 Remove the air box cover 6 Loosen the hose clamp 7 Remove the filter 8 Remove the pre fil...

Страница 99: ...ect the filter for debris Blow gently through the filter in the direction of the arrow to check for clogging Replace a damaged or clogged filter 4 Check the hoses for cracks deterioration abrasion or...

Страница 100: ...from the floor to the center of the headlight and make a mark on the wall at the same height NOTE Include rider weight on the seat when measuring 4 Start the engine Turn the head light switch to high...

Страница 101: ...osition light Rotate the socket to remove it Go to step 6 Headlamp Reach under the bumper and remove the rubber cover from the back of the headlight Turn the collar counter clockwise and carefully rem...

Страница 102: ...everse order Front Turn Signal Lamp Replacement 1 Place the transmission in PARK 2 Remove the lens attachment screw 3 Rotate the lamp to remove it 4 Install the new lamp 5 Reinstall the lens Rear Turn...

Страница 103: ...fuse may need replacement NOTE Spare fuses are provided in a compartment on the top of the access door 1 Open the front box cover 2 Open the access door 3 Remove the suspect fuse from the fuse panel...

Страница 104: ...There will be few combustion deposits The electrodes are not burned or eroded This indicates the proper type and heat range for the engine and the service NOTE The tip should not be white A white ins...

Страница 105: ...spark plug wrench to remove the spark plug Turn the plug counterclockwise to remove it 4 Inspect the electrodes for wear and carbon buildup Replace worn or fouled plugs Verify that the gap is at spec...

Страница 106: ...ore further operation perform the following pro cedure If the vehicle stops while fully submerged major engine damage can result if the machine is not thoroughly inspected Take the vehicle to your dea...

Страница 107: ...the spark plug Reinstall the plug or install a new plug 6 Torque to specification See page 102 7 Attempt to start the engine If necessary repeat the drying procedure 8 Have the vehicle serviced by you...

Страница 108: ...the engine 5 Quickly squeeze and release the throttle lever several times to purge car bon from the system WARNING Allow components to cool sufficiently before servicing The exhaust system can get ex...

Страница 109: ...et while repeat ing step 5 8 If particles are still suspected to be in the muffler elevate the rear of the vehicle 30 cm higher than the front Block the wheels 9 Place the transmission in PARK Repeat...

Страница 110: ...at high speeds creating large amounts of force on clutch components Extensive engineering and testing has been conducted to ensure the safety of this product However as the owner you have the followin...

Страница 111: ...to drain completely Rein stall the drain plug 4 Start the engine 5 Apply varying throttle for 10 15 seconds to expel the moisture and air dry the belt and clutches NOTE Do not hold the throttle wide o...

Страница 112: ...etely dry before reinstalling the drain plug 1 Place the transmission in PARK 2 Stop the engine 3 Remove the drain screw on the bottom of the recoil housing 4 Allow the housing to drain com pletely 5...

Страница 113: ...hop towels Coat the termi nals with dielectric grease or petroleum jelly Be careful not to allow cleaning solution or tap water into a conventional battery WARNING Battery electrolyte is poisonous It...

Страница 114: ...y out of the vehicle Be careful not to tip a conven tional battery sideways which could spill electrolyte NOTE If electrolyte spills immediately wash it off with a solution of one table spoon baking s...

Страница 115: ...al batteries coat the terminals with dielectric grease or petroleum jelly 5 Connect and tighten the red positive cable first 6 Connect and tighten the black negative cable last 7 Install the battery c...

Страница 116: ...y using a Polaris Battery Tender charger or by charging about once a month to make up for normal self discharge Battery Tender can be left connected during the storage period and will automatically ch...

Страница 117: ...front of the vehicle Battery Charging Sealed Battery The following battery charging instructions apply only to the installa tion of a sealed battery Read all instructions before proceeding with the i...

Страница 118: ...ondition before and 1 2 hours after the end of charging WARNING An overheated battery may explode causing severe injury or death Always watch charging times carefully Stop charging if the battery beco...

Страница 119: ...lastic surfaces Do not allow these types of products to contact the vehicle 1 Use a professional type washing cloth cleaning the upper body first and the lower parts last 2 Rinse with clean water freq...

Страница 120: ...ntact your Polaris dealer for free replacement Grease all zerk fittings immediately after washing Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust...

Страница 121: ...nt Never use abrasive cleaners on plated or painted surfaces 2 Rinse well with clear water Soap detergents salt dirt mud and other elements can cause corrosion 3 Polish the clean chrome wheels periodi...

Страница 122: ...the instructions on the container for the recommended amount NOTE Carbon Clean removes water from fuel systems stabilizes fuel and removes carbon deposits from pistons rings valves and exhaust sys te...

Страница 123: ...he Engine 1 Treat the fuel system with Polaris Carbon Clean See page 120 2 Remove the spark plug Pour 30 45 ml of engine oil into the plug holes 3 Reinstall the spark plug Torque to specification 4 Ap...

Страница 124: ...tly off the ground 2 Be sure the storage area is well ventilated 3 Cover the vehicle with a genuine Polaris cover Do not use plastic or coated materials They do not allow enough ventilation to prevent...

Страница 125: ...prevent loss during transporting 5 Always tie the frame of the Quadricycle to the transporting unit securely with suitable straps or rope Do not attach tie straps to the front A arm bolt pockets Towin...

Страница 126: ...d Clearance 11 in 28 cm Minimum Turning Radius 82 in 208 cm unloaded Fuel Capacity 5 4 gal 20 5 l Engine Oil Capacity 2 qts 1 9 l Coolant Capacity 2 7 qts 2 5 l Demand Drive Fluid Capacity 9 3 oz 275...

Страница 127: ...ires Pressure Rear 25x11 12 5 psi 34 5 KPa Brake Hand All wheel hydraulic disc Brake Foot All wheel hydraulic disc Brake Parking Transmission park lock and hydraulic lock all wheel Headlight 2 Hi Lo b...

Страница 128: ...d 237 ml 2872277 Premium Demand Drive Hub Fluid 9 5 l Coolant 2871323 60 40 Coolant 3 8 l 2871534 60 40 Coolant 95 l Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 2871322 Pre...

Страница 129: ...Use low range only Utility use plowing Use low range only Stuck in mud or snow Shift the transmission to low range Carefully use fast aggressive throttle application to engage clutch WARNING Excessiv...

Страница 130: ...spark plug s Inspect plugs and replace if necessary No spark to spark plug Inspect plugs verify stop switch is on Water or fuel in crankcase Immediately see your Polaris dealer Low battery voltage Re...

Страница 131: ...ttery to 12 8 VDC Kinked or plugged fuel tank vent line Inspect and replace Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfuncti...

Страница 132: ...t gap to specs or replace plug Loose ignition connections Check all connections and tighten Low battery voltage Recharge the battery to 12 8 VDC Clogged air filter Inspect and clean or replace Reverse...

Страница 133: ...pleted by your dealer and submitted to Polaris within ten days Upon receipt of this registration Polaris will record the registration for warranty THE PURCHASER MUST COMPLETE A QUADRICYCLE SAFETY TRAI...

Страница 134: ...ble with the Quadricycle The exclusive remedy for breach of this war ranty shall be at Polaris exclusive option repair or replacement of any defective materi als or components or products THE REMEDIES...

Страница 135: ...ONSIBILITY Polaris suggests that you use your original selling dealer however you may use any Polaris Servicing Dealer to perform warranty service Please work with your dealer to resolve any warranty...

Страница 136: ...ection of your manual to your dealer each time your vehicle is serviced This will provide you and future owners with an accurate log of maintenance and ser vices performed DATE KILOMETERS OR HOURS TEC...

Страница 137: ...135 MAINTENANCE LOG DATE KILOMETERS OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 138: ...82 83 Corrosion Removal Chrome 119 D Demand Drive Fluid 78 79 Differential Switch 23 Disengaging Active Descent Control 31 Drive Belt Wear Burn 127 Drivetrain Break In 42 Driving Downhill 53 Driving...

Страница 139: ...m Adjustment 98 Position Light Lamp 99 Rear Turn Signal 100 Taillight 100 Low Range Use 45 Lubrication Guide 69 M Maintenance Chart 65 68 Mirrors 24 Mode Switch 20 Modifications 7 N Noise Emission Con...

Страница 140: ...es 20 23 4X4 Switch 22 Differential Switch 23 Engine Stop Switch 21 Hazard Warning 22 Horn 22 Light Switch 21 Main Key Switch 21 Mode Reverse Override Switch 20 Turn Signal 22 T Taillight 100 Throttle...

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