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7

Condensate Drain Line

All parts of the condensate trap are glued except for the 

1/2” CPVC drain stem joint at the elbow (see figure 3A).  

This assembly can be turned with the outlet of the tee 

oriented as needed.
Once orientation direction is decided, remove the unglued 

joint from the elbow at the bottom and apply a suitable 

cement to joint. Re-insert the joint fully and quickly into 

the elbow making sure to orient it before the cement sets.  

Connect the remaining piping and run the condensate drain 

line to a suitable drain.

Important:

  Be sure the drain stem joint is inserted against 

the stop in the elbow.  Failure to do so may result in 

improper water heater operation.
If required by local codes, install a condensate neutralizer 

cartridge on the drain line (see figure 3B).
The condensate drain line must be routed to a suitable  

drain.  If no floor drain is available or the drain  is above 

the level of the condensate line, install a condensate pump 

that is resistant to the acidic condensate.  These pumps are 

available from local distributors.  If the pump is not resistant 

to acidic water, a condensate neutralizer must be used 

ahead of the pump.
When installing the drain line, note the following:

 

Plastic pipe or tubing must be used to connect the 

condensate drain to a suitable drain or condensate      

pump. Do not use copper tubing, iron, or steel pipe for 

the condensate drain line.

• 

Condensate drain lines should be installed in condi-

tioned areas only.  Drain lines installed in areas that are 

subject to freezing temperatures should be wrapped 

with a nationally recognized/listed heat tape and/or 

approved insulation for freeze protection. Install per 

manufacturer’s instructions.

• 

Do not common drain with the temperature and pres-

sure relief valve or the condensate line from  an air 

conditioner evaporator coil.

• 

Slope the condensate drain toward the inside floor 

drain or condensate pump.

• 

The condensate drain line and connection to the drain 

piping must comply with all local codes.

• 

Do not run the condensate line into the metal drain 
pan.

 

VENT PIPE SYSTEM

Carbon Monoxide Hazard

Follow all instructions to locate and install 

the vent pipe system.
Instructions can be found in this manual, in 

state or local codes (or the authority having 

jurisdiction), or in the absence of such, the 

National Fuel Gas Code, ANSI Z223.1, NFPA 

54, Current Edition.  Canadian installations 

must be performed in accordance with 

CAN/CSA-B149.1, Current Edition.
Failure to properly locate and install the 

vent pipe system can result in death or 

carbon monoxide poisoning.

Venting

This water heater has a direct vent system in which all air 

for combustion is taken from the outside atmosphere and 

all combustion products are discharged to the outdoors.  

This water heater must be properly vented for removal 

of exhaust gases to the outside atmosphere.  Correct 

installation of the vent pipe system is mandatory for the 

safe and efficient operation of this water heater and is an 

important factor in the life of the unit.

Vent pipe installation must be performed in accordance 

with state and local codes, or in the absence of such, the 

National Fuel Gas Code, NFPA 54, ANSI Z223.1-current 

edition.  Canadian installations must be performed in 

accordance with CAN/CSA-B149.1-current edition.  
When replacing an existing Polaris

®

 unit, it is recommended 

that the venting system be reviewed for compliance with 

the requirements contained in this installation manual. If the  

venting is not in compliance, it is recommended that the 

appropriate changes be made to bring it into compliance. 

Note: 

It is important that the factory-installed air inlet 

filter be inspected at least twice each year and cleaned if 

necessary. See “Integrated Filter Installation, Preventive 

Maintenance”. 

Note:

 if the vent system is not in compliance 

with the current installation manual, the manufacturer 

reserves the right to evaluate the installation prior to 

granting any warranty on service claims.

Important:

 Check to make sure the vent pipe is not 

blocked in any way. 

Note:

  Do not common vent this water heater with any 

other appliance.  Do not install in the same chase or 

chimney with a metal or high-temperature plastic from 

another gas or fuel burning appliance.

Figure 3B: Condensate Drain

Содержание PG 34-100-2NV or 2PV

Страница 1: ...hbor s telephone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agenc...

Страница 2: ...r these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance which is connected to the hot water system If hydrogen is p...

Страница 3: ...orized service person The manufacturer and seller of this water heater will not be liable for any damages injuries or deaths caused by failure to comply with the installation and operating instruction...

Страница 4: ...tally vented gas fueled heat ing appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The s...

Страница 5: ...intain proper clearances as specified on the data plate Figure 1 Garage Installation Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance S...

Страница 6: ...tolerance 1 9 cm 0 31 cm tolerance Note The trap should be aligned so that the exhaust pipe is in a vertical position close to the surface of the water heater Figure 2 Minimum Clearance Locations Back...

Страница 7: ...ne into the metal drain pan VENT PIPE SYSTEM Carbon Monoxide Hazard Follow all instructions to locate and install the vent pipe system Instructions can be found in this manual in state or local codes...

Страница 8: ...shell housing by turning clockwise approximately 1 2 30 5 cm and pulling off of the internal clamshell housing see figure 4C Using your fingers or a small flat blade screwdriver remove the filter medi...

Страница 9: ...the specified CSA listed plastic vent pipe All joints in the inlet and outlet piping must be properly cemented Size and cut all piping before cementing 1 Cut the pipe end square and remove all ragged...

Страница 10: ...tain a 36 in 91 cm minimum clearance below a window or door that may be opened C Clearance to permanently closed window D 12 in 30 cm min vertical clearance to ventilated soffit located above the term...

Страница 11: ...Units on Page 12 for correct terminations if installing more than one Polaris gas water heater Alternative Horizontal Termination The combustion air and exhaust terminations may be raised up to 24 inc...

Страница 12: ...ne or anticipated snow levels See figure 9 below Note See Venting Additional Polaris Units below if installing more than one Polaris gas water heater Venting Additional Polaris Units When using two 2...

Страница 13: ...hrough the Roof Termination Notes 1 Support Horizontal Pipe Every Four Feet 1 2 m Support Vertical Pipe Every Six ft 1 8 m 2 Increase The 12 Inch 30 5 cm MinimumAbove Grade To Keep Inlet OpeningAboveA...

Страница 14: ...supply use 1 NPT to the fitting marked HOT OUTLET 2 Always use a suitable grade of joint compound and be certain that all fittings are tightened properly 3 The installation of unions in both the hot...

Страница 15: ...l contaminate the potable water supply Closed System Thermal Expansion As water is heated it expands thermal expansion In a closed system the volume of water will increase As the volume of water incre...

Страница 16: ...the water heater should be ver tical past any mixing valve or supply line to the heating system to remove air bubbles from the system Do not connect the water heater to any system or components previo...

Страница 17: ...ine Must not be smaller than the pipe size of the relief valve or have any reducing coupling installed in the discharge line Must not be capped blocked plugged or contain any valve between the relief...

Страница 18: ...9 for gas piping installation 1 Install a readily accessible manual shut off valve in the gas supply line as recommended by the local utility Know the location of this valve and how to turn off the ga...

Страница 19: ...onally listed recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manufacturer s instructions and local codes rules or regulation...

Страница 20: ...electrical wiring to the water heater 1 Shut off the power at the electrical service box 2 Loosen the screws securing the access panel to the electrical compartment The electrical wiring diagram model...

Страница 21: ...T L1 NEUTRAL GND PSI PSO PRESSURE SWITCH BLACK WHITE WHITE RED LED YELLOW LED GREEN LED BROWN YELLOW RED THERMOSTAT DIAL ORANGE GAS VALVE BROWN BLUE BLUE WHITE IGNITER RED GREEN YELLOW ORANGE RED 24V...

Страница 22: ...1 8 per foot 10 5 mm per meter Away from corners other vents windows etc Alternate Horizontal Correct relationship outlet to inlet 12 Min 30 5 cm above anticipated snow level 2 exhaust outlet air inle...

Страница 23: ...ich signals the beginning of the ignition sequence see figure 21 and Red Ignition control is signaling the gas valve to open Figure 21 Sequence of Operation When the thermostat calls for heat the blow...

Страница 24: ...e thermostat is adjusted to its lowest temperature setting when it is shipped from the factory Water temperature can be regulated by moving the temperature dial to the preferred setting The preferred...

Страница 25: ...eing shut down during freezing temperatures To drain the tank perform the following steps 1 Turn off the gas supply at the Manual Gas Shut off Valve Turn off the electrical supply to the water heater...

Страница 26: ...Remove the gas valve from the unit keeping the rubber gasket with the gas valve 8 Remove the flange from the gas inlet side of the valve by removing the four 4 attachment screws Figure 25 Replacing t...

Страница 27: ...arity Detection SC SL Soft Lockout Control Automatically resets after 60 minutes SL3 Soft Lockout Hard Lockout Control automatically resets after 60 minutes with a maximum of 3 resets followed by hard...

Страница 28: ...28 SOFTWARE OPERATION SEQUENCE IGNITION CONTROL MODULE SOFTWARE OPERATION SEQUENCE...

Страница 29: ...TE TRAP ASSEMBLY 32 COLD WATER TUBE ASSEMBLY 33 TEMPERATURE AND PRESSURE RELIEF VALVE 34 DRAIN VALVE 35 POTENTIOMETER 36 VENTURI GASKET not pictured 37 BLOWER ISOLATION RELAY TOOLS REQUIRED FOR SERVIC...

Страница 30: ...15 3 4 40 1 2 41 6 3 8 5 1 2 6 5 8 150 PG 34 150 2NV OR 2PV 34 150 2 OR 3 48 1 2 22 15 3 4 40 1 2 41 6 3 8 5 1 2 6 5 8 150 PG 50 130 2NV OR 2PV 50 130 2 OR 3 62 3 8 22 15 3 4 54 1 2 55 6 3 8 5 1 2 6 5...

Страница 31: ...31 NOTES...

Страница 32: ...d To obtain technical warranty or service assistance during or after the installation of this water heater visit our website at http www americanwaterheater com or call toll free 1 800 456 9805 P O Bo...

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