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9

Vent Pipe Material

The following plastic materials may be used for both the 

combustion air inlet and exhaust outlet piping subject to 

state and local codes:  
 

•  Schedule 40 PVC

 

•  Schedule 40 or 80 CPVC

 

•  DWV Pipe is acceptable

Note:

 Use only solid (not foam core) piping.

Plastic pipe and fittings are available through most 

plumbing suppliers. Always check the marking on the pipe 

to make sure you are using the correct material.

Important:

 Do not use vent elbows in this vent pipe instal-

lation (see figure 5 below).

Vent Pipe Installation

The following guidelines should be followed when installing 

the air inlet and exhaust outlet piping:

 

Venting should be as direct as possible with a minimum 

number of pipe fittings.

 

Vent diameter must not be reduced unless specifically   

noted in the installation instructions.

 

All 2” horizontal vent piping must be sloped upward  

1/4 inch per foot (21 mm per meter); (3” Piping must 

slope upward at 1/8” per  foot) (10.5 mm per meter). 

This will allow condensate to run back to the heater  

and exit through the condensate trap.

 

Support all horizontal pipe runs every four feet (1.2 m) 

and all vertical pipe runs every six feet (1.8 m) or       

according to local codes. 

 

Vents run through unconditioned spaces where below  

freezing temperatures are expected should be  properly 

insulated to prevent freezing.  For horizontal runs, wrap 

the vent pipe with nationally recognized/listed heat tape 

and/or approved insulation for freeze protection. Install 

per the manufacturer’s instructions.

 

An air intake filter is included with the unit and must be  

 

installed according to the installation instructions 

 

supplied with the filter.

The combustion air inlet and exhaust outlet piping and 

termination may be installed in one of the following type 

terminations:
 

1.   Standard Horizontal (2 Pipe) 

 

2.   Alternate Horizontal (2 Pipe)

 

3.   Vertical (2 Pipe) 

 

4.    Concentric Vent - Through the Wall

 

5.    Concentric Vent - Through the Roof

All pipe, fittings, pipe cement, primers and procedures 

must conform to American National Standard Institute and 

American Society for Testing and Materials (ANSI/ASTM) 

standards in the United States. This water heater has been 

design certified by the Canadian Standards Association for 

use with the specified (CSA) listed plastic vent pipe. 
All joints in the inlet and outlet piping must be properly 

cemented. Size and cut all piping before cementing.
1.   Cut the pipe end square and remove all ragged edges 

and burrs.  Make sure the inside of the pipe is clean 

and free of cuttings and loose dirt.  Chamfer the end 

and apply primer to the fitting and pipe.  

2.    Using a suitable grade of pipe cement, apply a moder-

ate, even coat inside the fitting.  Apply a liberal amount 

of cement to the outside of the pipe to socket depth. 

Note:

 It is important to select the proper pipe cement for 

the type of plastic pipe being used.
3.   Assemble the parts quickly while the cement is             

still wet. Twist the pipe 1/4 turn during insertion                   

and hold for 30 seconds.

Vent Pipe Length

Size the exhaust outlet and combustion air inlet pipes as 

specified in Table 1. This table lists the maximum allow-

able length in feet of the exhaust outlet and combustion air 

inlet pipes as related to the number of required elbows and 

the termination. The specified maximum lengths are for 

the separate inlet and exhaust pipe systems and not the 

combined length of both systems. Minimum pipe length is 

6 feet (1.8 m) with one elbow per side.
1.   Determine termination type and pipe size.

2.   Determine number of elbows in exhaust pipe. Do not 

include the elbows in the termination or the condensate 

trap.  Corresponding number Indicates the maximum 

length of exhaust pipe.

3.   Determine number of elbows in inlet pipe.  Do not  

include the elbows in the termination.  The correspond-

ing number indicates the maximum length of inlet pipe.

Pipe 

Size in 
Inches

*2

*2

*2

*2

3

3

3

3

52 

(15.8)

48 

(14.6)

40

(12.2)

44

(13.4)

32

(9.7)

100

(30.5)

125

(38.1)

36

(11)

44

(13.4)

40

(12.2)

36

(11)

32

(9.7)

28

(8.5)

24

(7.3)

48 

(14.6)

52 

(15.8)

44

(13.4)

40

(12.2)

36

(11)

32

(9.7)

28

(8.5)

52 

(15.8)

48 

(14.6)

44

(13.4)

40

(12.2)

36

(11)

32

(9.7)

130

(39.6)

120

(36.6)

115

(35)

110

(33.5)

105

(32)

115

(35)

110

(33.5)

105

(32)

100

(30.5)

90

(27.4)

95

(28.9)

120

(36.6)

115

(35)

110

(33.5)

105

(32)

100

(30.5)

95

(28.9)

125

(38.1)

120

(36.6)

115

(35)

110

(33.5)

105

(32)

100

(30.5)

Maximim allowable Length in Feet (Meters) of Exhaust and Air Inlet Pipe

For Schedule 40 CPVC, OR PVC Pipe and Fittings

Minimum length is 6 feet (1.8 m) per pipe with 1 elbow per side.

*  3” pipe must be used for 175,000 BTU/Hr (51.29 kW) input and above.

2 Inch pipe may be used with 100,000, 130,000 & 150,000 

BTU/HR (29.3, 38, & 43.9 kW) input models only.

Figure 5: Correct and Incorrect Pipe Fittings

Содержание PG 34-100-2NV or 2PV

Страница 1: ...hbor s telephone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agenc...

Страница 2: ...r these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance which is connected to the hot water system If hydrogen is p...

Страница 3: ...orized service person The manufacturer and seller of this water heater will not be liable for any damages injuries or deaths caused by failure to comply with the installation and operating instruction...

Страница 4: ...tally vented gas fueled heat ing appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The s...

Страница 5: ...intain proper clearances as specified on the data plate Figure 1 Garage Installation Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance S...

Страница 6: ...tolerance 1 9 cm 0 31 cm tolerance Note The trap should be aligned so that the exhaust pipe is in a vertical position close to the surface of the water heater Figure 2 Minimum Clearance Locations Back...

Страница 7: ...ne into the metal drain pan VENT PIPE SYSTEM Carbon Monoxide Hazard Follow all instructions to locate and install the vent pipe system Instructions can be found in this manual in state or local codes...

Страница 8: ...shell housing by turning clockwise approximately 1 2 30 5 cm and pulling off of the internal clamshell housing see figure 4C Using your fingers or a small flat blade screwdriver remove the filter medi...

Страница 9: ...the specified CSA listed plastic vent pipe All joints in the inlet and outlet piping must be properly cemented Size and cut all piping before cementing 1 Cut the pipe end square and remove all ragged...

Страница 10: ...tain a 36 in 91 cm minimum clearance below a window or door that may be opened C Clearance to permanently closed window D 12 in 30 cm min vertical clearance to ventilated soffit located above the term...

Страница 11: ...Units on Page 12 for correct terminations if installing more than one Polaris gas water heater Alternative Horizontal Termination The combustion air and exhaust terminations may be raised up to 24 inc...

Страница 12: ...ne or anticipated snow levels See figure 9 below Note See Venting Additional Polaris Units below if installing more than one Polaris gas water heater Venting Additional Polaris Units When using two 2...

Страница 13: ...hrough the Roof Termination Notes 1 Support Horizontal Pipe Every Four Feet 1 2 m Support Vertical Pipe Every Six ft 1 8 m 2 Increase The 12 Inch 30 5 cm MinimumAbove Grade To Keep Inlet OpeningAboveA...

Страница 14: ...supply use 1 NPT to the fitting marked HOT OUTLET 2 Always use a suitable grade of joint compound and be certain that all fittings are tightened properly 3 The installation of unions in both the hot...

Страница 15: ...l contaminate the potable water supply Closed System Thermal Expansion As water is heated it expands thermal expansion In a closed system the volume of water will increase As the volume of water incre...

Страница 16: ...the water heater should be ver tical past any mixing valve or supply line to the heating system to remove air bubbles from the system Do not connect the water heater to any system or components previo...

Страница 17: ...ine Must not be smaller than the pipe size of the relief valve or have any reducing coupling installed in the discharge line Must not be capped blocked plugged or contain any valve between the relief...

Страница 18: ...9 for gas piping installation 1 Install a readily accessible manual shut off valve in the gas supply line as recommended by the local utility Know the location of this valve and how to turn off the ga...

Страница 19: ...onally listed recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manufacturer s instructions and local codes rules or regulation...

Страница 20: ...electrical wiring to the water heater 1 Shut off the power at the electrical service box 2 Loosen the screws securing the access panel to the electrical compartment The electrical wiring diagram model...

Страница 21: ...T L1 NEUTRAL GND PSI PSO PRESSURE SWITCH BLACK WHITE WHITE RED LED YELLOW LED GREEN LED BROWN YELLOW RED THERMOSTAT DIAL ORANGE GAS VALVE BROWN BLUE BLUE WHITE IGNITER RED GREEN YELLOW ORANGE RED 24V...

Страница 22: ...1 8 per foot 10 5 mm per meter Away from corners other vents windows etc Alternate Horizontal Correct relationship outlet to inlet 12 Min 30 5 cm above anticipated snow level 2 exhaust outlet air inle...

Страница 23: ...ich signals the beginning of the ignition sequence see figure 21 and Red Ignition control is signaling the gas valve to open Figure 21 Sequence of Operation When the thermostat calls for heat the blow...

Страница 24: ...e thermostat is adjusted to its lowest temperature setting when it is shipped from the factory Water temperature can be regulated by moving the temperature dial to the preferred setting The preferred...

Страница 25: ...eing shut down during freezing temperatures To drain the tank perform the following steps 1 Turn off the gas supply at the Manual Gas Shut off Valve Turn off the electrical supply to the water heater...

Страница 26: ...Remove the gas valve from the unit keeping the rubber gasket with the gas valve 8 Remove the flange from the gas inlet side of the valve by removing the four 4 attachment screws Figure 25 Replacing t...

Страница 27: ...arity Detection SC SL Soft Lockout Control Automatically resets after 60 minutes SL3 Soft Lockout Hard Lockout Control automatically resets after 60 minutes with a maximum of 3 resets followed by hard...

Страница 28: ...28 SOFTWARE OPERATION SEQUENCE IGNITION CONTROL MODULE SOFTWARE OPERATION SEQUENCE...

Страница 29: ...TE TRAP ASSEMBLY 32 COLD WATER TUBE ASSEMBLY 33 TEMPERATURE AND PRESSURE RELIEF VALVE 34 DRAIN VALVE 35 POTENTIOMETER 36 VENTURI GASKET not pictured 37 BLOWER ISOLATION RELAY TOOLS REQUIRED FOR SERVIC...

Страница 30: ...15 3 4 40 1 2 41 6 3 8 5 1 2 6 5 8 150 PG 34 150 2NV OR 2PV 34 150 2 OR 3 48 1 2 22 15 3 4 40 1 2 41 6 3 8 5 1 2 6 5 8 150 PG 50 130 2NV OR 2PV 50 130 2 OR 3 62 3 8 22 15 3 4 54 1 2 55 6 3 8 5 1 2 6 5...

Страница 31: ...31 NOTES...

Страница 32: ...d To obtain technical warranty or service assistance during or after the installation of this water heater visit our website at http www americanwaterheater com or call toll free 1 800 456 9805 P O Bo...

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