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exactCUT P400 Operating Instructions

Operation

It is most important that the base of the steering device does not 

touch the pipe but rather that the wheel pairs support the saw (Fig.

E3).  Finally lock the adjustment with the safety screw (Fig.E1) so 

that the adjustments do not after during the sawing.

Pull the lever on the moving bladeguard towards you. (Fig.F and 

A/5} Place the Exact P400 horizontally on top of the pipe so that 

a suitable setting mark for the blade that is in the machine is 

positioned at the cutting point (Fig F).Hold the pipe in place and 

ensure that the Exact P400 moves freely in the direction the pipe is 

fed. To ensure safety the Exact P400 leads should be to the left and 

front of the pipe. The Exact P400 is now ready for use.

Piercing the pipe wall

Strive to keep the P400 in a horizontal position on top of the pipe 

during the entire sawing process. Take a firm hold of the operating 

handle with your right hand, start the motor by releasing the locking 

lever on the power switch (Fig.G/1) and push the power switch all 

the way down(Fig. G/2). Before starting to saw wait until the blade 

reaches full speed. Pierce the pipe wall by pressing the operating 

handle down slowly until the blade has cut through the pipe wall (at 

this stage the pipe must not rotate) and the motor unit has locked 

into sawing position. When the UNLOCK button is locked, i.e.the 

yellow mark disappears (Fig.H), the Exact P400 is locked and you 

can safely start sawing around the pipe. When using a CutBevel 

blade piercing must be performed especially calmly.

Sawing around the pipe

Start sawing by rotating the pipe with your left hand towards yourself 

(Fig.I) and keep the Exact P400 stable and in a horizontal position 

in relation to the pipe (Fig.J).Continue sawing by rotating the pipe 

calmly and at the most even speed possible towards yourself until 

the pipe is cut off.

If you use a CutBevel blade continue sawing approximately 5cm 

after the pipe has bean cut off. This will ensure an even bevel 

around the entire pipe. If you bevel an additional round you

will get even better result. Large bevels have to be done always 

with two rounds. First round should be cut so that the bevel is 

not complete, and with second round the steering unit should be 

adjusted to the desired bevel length. Note that the temperature has 

effect to the hardness of plastic

The saw can also be steered manually if the blade does not coincide 

with the initial cut When you see the starting point of the cut, turn the 

saw at a gentle angle towards the initialcut until the pipe is cut off 

(Fig.L)

Содержание exactCUT P400

Страница 1: ...actCUT P400 Operating Instructions Model exactCUT P400 Voltage 230 50 Hz Power input 1010 W Unloaded Speed 4000 r min Blade Diameter 150 mm Arbor Hole 62 mm Weight 6 0 kg Cutting Range 100 mm 400 mm Plastic 25 mm cut 22mm Bevel cut plumBOSS exactCUT THEFASTEST EASIESTANDSAFESTWAYTOCUTPIPES ...

Страница 2: ...esigned for cutting plastic pipes with P400 pipe saw TCT blades can be reshapened few times 2 CutBevel blade is designed to cut and bevel plastic pipes in one process The bevelling blades can be turned around for to get new sharp cutting edge There is also an upgrade kit available to CutBevel It contains one cutting blade and 8 pcs bevelling blades and the screws needed to fix these blades to the ...

Страница 3: ... 4 Motor unit 5 Moving blade guard lever 6 Blade guard cover 7 Setting Point 8 Straight adjustment screw 9 Moving blade guard 10 Operating handle 11 Blade guard screw 12 Spindle lock button 13 Allen key 14 Rating plate 15 Overload protection 16 Straight adjustment screw inicator 17 Steering unit 18 Adjustment knob for the steering unit 19 Safe for the steering unit 20 Steering unit indicator ...

Страница 4: ...e Exact PipeCut P400 described under Technical Data are in conformity with the following standards or standardization documents EN60745 1 EN60745 2 5 EN55014 1 EN 55014 2 EN61000 3 2 EN61000 3 3 according to the provisions of the directives 2004 108 EC 2006 42 EC For more information please contact plumBOSS Australia Head Office 53 Taylor St Bulimba QLD 4171 Ph 1300 331 141 Fax 1300 764 510 E info...

Страница 5: ...ice and maintenance instructions 15 Environment Disposal 15 Guarantee Guarantee conditions 16 Tips for users Exploded view separate attachment Definitions Safety guidelines The definitions below describe the level of severity for each signal word Please read the manual and pay attention to these symbols DANGER Indicates an imminently hazardous situation which if not avoided will result in death or...

Страница 6: ...our machine The trade names of the individual machines may vary Only for power tools without reduced starting current Starting cycles generate brief voltage drops Interference with other equipment machines may occur in case of unfavourable mains system conditions Malfunctions are not to be expected for system impedances below 0 36 ohm Model plumBOSS exactCUT P400 Voltage 230V 240 V 50 60 Hz Power ...

Страница 7: ...with different accessories or poorly maintained the vibration emission may differ This may signifi cantly increase the exposure level over the total working period An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job This may significantly reduce the exposure level over the tot...

Страница 8: ...use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use p...

Страница 9: ...lade b Do not reach underneath the workpiece The guard cannot protect you from the blade below the workpiece c Never hold the workpiece being cut in your hands or across your leg Secure the workpiece to a stable platform It is important to support the work properly to minimize body exposure blade binding or loss of control d Hold the power tool only by the insulated gripping surfaces when performi...

Страница 10: ...er or moving blade guard has been damaged or removed from the machine The locking mechanisms do not work properly UNLOCK button The pipe saw has become wet When using the pipe saw the following factors must always be taken into consideration Support tubes to minimise the risk of blade pinching Ensure that the pipe to be cut is empty Ensure that the blade is correctly installed Ensure that the diam...

Страница 11: ... cutting result The cutting should always be done on a flat surface Place the pipe on the sawing support so that the cutting point is between the wheel pairs Place the single supports underneath both ends of the pipe Make sure that all of the wheels are in contact with the pipe If necessary wedge the holders with a piece of wood Fig B Shorter sections under 25cm 10 can be cut with two supports pla...

Страница 12: ...e pipe wall by pressing the operating handle down slowly until the blade has cut through the pipe wall at this stage the pipe must not rotate and the motor unit has locked into sawing position When the UNLOCK button is locked i e the yellow mark disappears Fig H the Exact P400 is locked and you can safely start sawing around the pipe When using a CutBevel blade piercing must be performed especiall...

Страница 13: ...e pipe is cut through release the blade by pushing the UNLOCK button forward until the UNLOCK button is released and lift the motor unit up Once the problem is cleared start sawing again Never start the motor when the motor unit is locked in sawing position or the teeth of the blade are in contact with the sawn pipe Always clean the steering device and the guide wheels after use This will ensure t...

Страница 14: ...disconnect it from power source before installing and removing accessories before adjusting or when making repairs An accidental start up can cause injury Remove the power plug from the socket Check that the motor unit is locked in the upper position Remove the blade guard cover Fig Q 1 by opening the screw Fig Q 2 Press the spindle lock button Fig A 12 and simultaneously rotate the blade by hand ...

Страница 15: ...parts and paint surfaces Power cable Check the condition of the power cable regularly A faulty power cable should always be replaced at an approved service agency Correct use and regular servicing and cleaning will ensure the continued operation of the pipe saw Environment Separate collection This product must not be disposed of with normal household waste When your Exact PipeCut machine is worn o...

Страница 16: ...eep the feeding speed constant This will extend the lifetime of the blade For example cutting time for a steel pipe diameter of 6 170mm and a wall thickness of 1 5 5mm is 15 20 seconds and for a cast iron pipe diameter of 4 110mm with a wall thickness of 1 6 4mm is 20 to 25 seconds Always keep the motor unit in the upright position The yellow mark of the unlock button is then visible Never place t...

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