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plumBOSS Australia Head Office -  Ph: 1300 331 141 |  Fax: 1300 764  510 | E: [email protected]

exactCUT P400 Operating Instructions

Safety

l.  Check the operation of the lower guard. If the guard 

and the spring are not operating properly, they must 

be serviced before use. Lower guard may operate 

sluggishly due to damaged parts, gummy deposits, 

or a build-up of debris. 

m. 

Do not reach into the saw dust ejector with your 

hands. They could be injured by rotating parts.

n.  Do not work overhead with the saw. In this manner 

you do not have suffi cient control over the power 

tool.

o. 

Do not operate the power tool stationary. It is not 

designed for operation with a saw table.

p. 

Do not use high speed steel (HSS) saw blades. Such 

saw blades can easily break.

q. 

When working with the machine, always hold it firmly 

with both hands and provide for a secure stance. The 

power tool is guided more secure with both hands.

r. 

Secure the workpiece. A workpiece supported by 

pipe holders is held more secure than by hand.

s. 

Always wait until the machine has come to a 

complete stop before placing it down. The tool insert 

can jam and lead to loss of control over the power 

tool.

t.  Never use the machine with a damaged cable. Do 

not touch the damaged cable and pull the mains plug 

when the cable is damaged while working. Damaged 

cables increase the risk of an electric shock.

Additional specific safety rules

The pipe saw must never be used in the following

cases, if:

• 

There is water or another liquid, explosive gases or 

poisonous chemicals inside the pipe to be cut.

•  The power switch is faulty.

•  The power cable is faulty,

• 

The blade is bent.

• 

The blade is blunt or in poor condition.

• 

The plastic components are cracked or have parts 

missing.

•  The gripper unit is not properly tightened around the 

pipe or if it is warped.

• 

The blade guard cover or moving blade guard has 

been damaged or removed from the machine.

•  The locking mechanisms do not work properly 

(UNLOCK-button).

• 

The pipe saw has become wet. 

When using the pipe saw, the following factors

must always be taken into consideration:

• 

Support tubes to minimise the risk of blade pinching.

•  Ensure that the pipe to be cut is empty.

•  Ensure that the blade is correctly installed.

•  Ensure that the diameter and thickness of the blade 

are suitable for the pipe saw and that the blade is 

suitable for the rpm-range of the machine.

•  Never use sideways force to stop the blade, always 

allow the blade to stop freely.

• 

Check the attachments of the blade guards.

• 

Never use excessive force when using the pipe saw.

• 

 Never use the pipe saw to lift the pipe while it is still 

attached to the pipe.

• 

Avoid overloading the electric motor.

•  Always follow the safety and operating instructions 

and current regulations. Functional Description Read 

all safety warnings and all instructions. Failure to 

follow the warnings and instructions may result in 

electric shock, fire and/or serious injury.

Intended Use

The Exact Pipe Cut P400 is intended for professional

use at any kind of construction sites. 

The Exact Pipe Cut P00 is designed to be used only 

for plastic pipes with dimensions 100 mm(4”) - 400 mm 

(16”). The maximum wall thickness that the Exact Pipe 

Cut P400 can cut through is 25 mm (1”). With a cut bevel 

balde the maximumwall thickness is 22mm(0.9”) With 

the Exact Pipe Cut P400 you can cut pipes made from 

the different plastic materials, such as PP, PE, PVC, etc,

PipeCut P400 pipe saw is intended for short, intermittent 

use. The machine may be loaded for 2,5 minutes during 

a 10-minute period (S3 25 %). PipeCut P400 pipe saw is 

not intended for use in industrial production.

Product Features

While reading the operating instructions, unfold the 

graphics page for the machine and leave it open.

This page is folded under the cover of this manual (page 

3). The following numbering of the product features 

refers to this illustration.

Содержание exactCUT P400

Страница 1: ...actCUT P400 Operating Instructions Model exactCUT P400 Voltage 230 50 Hz Power input 1010 W Unloaded Speed 4000 r min Blade Diameter 150 mm Arbor Hole 62 mm Weight 6 0 kg Cutting Range 100 mm 400 mm Plastic 25 mm cut 22mm Bevel cut plumBOSS exactCUT THEFASTEST EASIESTANDSAFESTWAYTOCUTPIPES ...

Страница 2: ...esigned for cutting plastic pipes with P400 pipe saw TCT blades can be reshapened few times 2 CutBevel blade is designed to cut and bevel plastic pipes in one process The bevelling blades can be turned around for to get new sharp cutting edge There is also an upgrade kit available to CutBevel It contains one cutting blade and 8 pcs bevelling blades and the screws needed to fix these blades to the ...

Страница 3: ... 4 Motor unit 5 Moving blade guard lever 6 Blade guard cover 7 Setting Point 8 Straight adjustment screw 9 Moving blade guard 10 Operating handle 11 Blade guard screw 12 Spindle lock button 13 Allen key 14 Rating plate 15 Overload protection 16 Straight adjustment screw inicator 17 Steering unit 18 Adjustment knob for the steering unit 19 Safe for the steering unit 20 Steering unit indicator ...

Страница 4: ...e Exact PipeCut P400 described under Technical Data are in conformity with the following standards or standardization documents EN60745 1 EN60745 2 5 EN55014 1 EN 55014 2 EN61000 3 2 EN61000 3 3 according to the provisions of the directives 2004 108 EC 2006 42 EC For more information please contact plumBOSS Australia Head Office 53 Taylor St Bulimba QLD 4171 Ph 1300 331 141 Fax 1300 764 510 E info...

Страница 5: ...ice and maintenance instructions 15 Environment Disposal 15 Guarantee Guarantee conditions 16 Tips for users Exploded view separate attachment Definitions Safety guidelines The definitions below describe the level of severity for each signal word Please read the manual and pay attention to these symbols DANGER Indicates an imminently hazardous situation which if not avoided will result in death or...

Страница 6: ...our machine The trade names of the individual machines may vary Only for power tools without reduced starting current Starting cycles generate brief voltage drops Interference with other equipment machines may occur in case of unfavourable mains system conditions Malfunctions are not to be expected for system impedances below 0 36 ohm Model plumBOSS exactCUT P400 Voltage 230V 240 V 50 60 Hz Power ...

Страница 7: ...with different accessories or poorly maintained the vibration emission may differ This may signifi cantly increase the exposure level over the total working period An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job This may significantly reduce the exposure level over the tot...

Страница 8: ...use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use p...

Страница 9: ...lade b Do not reach underneath the workpiece The guard cannot protect you from the blade below the workpiece c Never hold the workpiece being cut in your hands or across your leg Secure the workpiece to a stable platform It is important to support the work properly to minimize body exposure blade binding or loss of control d Hold the power tool only by the insulated gripping surfaces when performi...

Страница 10: ...er or moving blade guard has been damaged or removed from the machine The locking mechanisms do not work properly UNLOCK button The pipe saw has become wet When using the pipe saw the following factors must always be taken into consideration Support tubes to minimise the risk of blade pinching Ensure that the pipe to be cut is empty Ensure that the blade is correctly installed Ensure that the diam...

Страница 11: ... cutting result The cutting should always be done on a flat surface Place the pipe on the sawing support so that the cutting point is between the wheel pairs Place the single supports underneath both ends of the pipe Make sure that all of the wheels are in contact with the pipe If necessary wedge the holders with a piece of wood Fig B Shorter sections under 25cm 10 can be cut with two supports pla...

Страница 12: ...e pipe wall by pressing the operating handle down slowly until the blade has cut through the pipe wall at this stage the pipe must not rotate and the motor unit has locked into sawing position When the UNLOCK button is locked i e the yellow mark disappears Fig H the Exact P400 is locked and you can safely start sawing around the pipe When using a CutBevel blade piercing must be performed especiall...

Страница 13: ...e pipe is cut through release the blade by pushing the UNLOCK button forward until the UNLOCK button is released and lift the motor unit up Once the problem is cleared start sawing again Never start the motor when the motor unit is locked in sawing position or the teeth of the blade are in contact with the sawn pipe Always clean the steering device and the guide wheels after use This will ensure t...

Страница 14: ...disconnect it from power source before installing and removing accessories before adjusting or when making repairs An accidental start up can cause injury Remove the power plug from the socket Check that the motor unit is locked in the upper position Remove the blade guard cover Fig Q 1 by opening the screw Fig Q 2 Press the spindle lock button Fig A 12 and simultaneously rotate the blade by hand ...

Страница 15: ...parts and paint surfaces Power cable Check the condition of the power cable regularly A faulty power cable should always be replaced at an approved service agency Correct use and regular servicing and cleaning will ensure the continued operation of the pipe saw Environment Separate collection This product must not be disposed of with normal household waste When your Exact PipeCut machine is worn o...

Страница 16: ...eep the feeding speed constant This will extend the lifetime of the blade For example cutting time for a steel pipe diameter of 6 170mm and a wall thickness of 1 5 5mm is 15 20 seconds and for a cast iron pipe diameter of 4 110mm with a wall thickness of 1 6 4mm is 20 to 25 seconds Always keep the motor unit in the upright position The yellow mark of the unlock button is then visible Never place t...

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