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MPS6100-M MAINTENANCE MANUAL

ORIGINAL INSTRUCTIONS

Page 1

CAUTION:

To ensure the safety of the service technician this manual and the operator manual must be
read and understood before proceeding.

This document has been produced by:

Plexpack Corporation

1160 Birchmount Road, Unit 2.

Toronto, Ontario

M1P 2B8

Canada

•

The directives in this document are in accordance with the design and construction of
the unit at the time it was released by the Plexpack production facility.

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Содержание MPS6100-M

Страница 1: ...Fax 416 298 4328 Email info plexpack com Website www plexpack com MPS6100 M Non Validatable Series Continuous Band Heat Sealer Product Documentation Model Number _____________________________________...

Страница 2: ...formity iii Safety Information vi Operator Manual x Maintenance Manual xii Spare Parts List xiv Appendix A MPS6100 M 120V Assemblies Appendix B MPS6100 M 240V Assemblies Appendix C MPS6100 M Electrica...

Страница 3: ...2004 108 EC for electromagnetic emissions compatibility Referenced normative documents EN 61000 6 4 2007 Electromagnetic Compatibility EMC Part 6 4 Generic standards Emissions standard for industrial...

Страница 4: ...gn Part 2 Technical principles A1 EN 60204 1 2006 Electrical equipment of machines General requirements EN ISO 13857 2008 Safety distances to prevent hazard zones being reached by upper and lower limb...

Страница 5: ...point is 4 1 dB A The figures quoted are emission levels and are not necessarily safe working levels While there is a correlation between the emission and exposure levels this cannot be used reliably...

Страница 6: ...quires a minimum of two people to move or lift There is a risk of personal injury if attempted to lift or move the machine alone Caution Pinch Hazard Be extremely careful when inserting bags into the...

Страница 7: ...erator continues using the machine Danger Hot Surfaces Hot surfaces are present behind guards Temperatures can exceed 150 C during normal operation do not touch Severe burns will result Danger Rotatin...

Страница 8: ...may occur Prohibited Surfaces near this label can reach temperatures sufficient to burn skin when machine is in operation or cooling down Do not touch personal injury may occur Mandatory Supporting do...

Страница 9: ...MPS6100 M ORIGINAL Page ix ISO SAFETY SYMBOLS LOCATION...

Страница 10: ...MPS6100 M OPERATION MANUAL ORIGINAL Page x MPS6100 M OPERATION MANUAL...

Страница 11: ...3 Unpacking the MPS 6140 2 4 Assembling the MPS 6140 Product Shelf 3 0 Operation 3 1 Getting Started 3 2 Positioning the Bag 3 3 Adjusting the Head Height 3 4 Setting the Seal Temperature 3 5 Setting...

Страница 12: ...tor this manual must be read and understood before proceeding This document has been produced by Plexpack Corporation 1160 Birchmount Road Unit 2 Toronto Ontario M1P 2B8 Canada The directives in this...

Страница 13: ...shown below is attached on the back of the control box and contains information regarding the location of the authorized representative who holds a copy of the technical file required for CE conformi...

Страница 14: ...quality sealing Configuration of the sealer can be set for either horizontal or vertical use Height can be adjusted for each configuration Seals are created using economical etched Teflon coated fiber...

Страница 15: ...Page 4 1 3 CONFORMITY Directive Number LOW VOLTAGE 2006 95 EC MACHINERY SAFETY 2006 42 EC EMC 2004 108 EEC RoHS 2002 95 EC WEEE 2002 96 EC amended by 2003 108 EC 1 4 MACHINE PARTS DIAGRAM FIGURE 1 Sta...

Страница 16: ...IONS Page 5 1 5 CONTROL BOX FEATURES Speed Controller Temperature Controller Power Off Power Cord Conveyer Motor Port Printer Embosser Port Motor Port Encoder Port Conveyer Encoder Port FIGURE 2 2 FIG...

Страница 17: ...PS6100 M OPERATION MANUAL ORIGINAL INSTRUCTIONS Page 6 1 5 STAND FEATURES 1 6 DIMENSIONAL DIAGRAM Height Adjustment Leveling Adjustment Stand Base Stand Stem FIGURE 3 FIGURE 4 Mounting screws On Botto...

Страница 18: ...from the box and to mount in its final position 2 1 UNCRATING THE MPS 6100 SERIES 1 Open the box then remove the first layer of plastic wrap and foam to uncover the head and rails Carefully lift the...

Страница 19: ...ocking bolts to ensure the sealing section is held securely in place 2 3 UNPACKING THE MPS 6140 SERIES To reduce risk of damage during shipping the MPS 6140 table top model is securely packed in one p...

Страница 20: ...e second layer of wrap and foam to uncover the product shelf 2 4 ASSEMBLING THE MPS 6140 OPTIONAL PRODUCT SHELF 1 To assemble the product shelf the mounting blocks must be attached first 2 Take the mo...

Страница 21: ...he criteria provided below a IEC 60320 compliant b C13 Class 1 Female Cable Connector see figure 7 c 15 A 250 VAC minimum rating d Entire cable must be a maximum of 4 5 meters in length e Individual w...

Страница 22: ...remove control box mounting bracket bolts Reference Figure 5 4 Turn control box mounting brackets upside down and replace bolts and tighten down securely Reference Figure 5 5 On the sealing section r...

Страница 23: ...ee Figure 3 for location of the hand wheel on the stand 3 4 SETTING THE SEAL TEMPERATURE There are four buttons that operate the digital temperature controller and two digital displays as shown in Fig...

Страница 24: ...l Support Correct temperature setting can be determined by taking the time to test seal the samples of material to be used Too much heat will result in a heavy seal that weakens the material above and...

Страница 25: ...echnical Support for assistance 3 6 ADJUSTING SEALING AND COOLING BAR PRESSURE To adjust the sealing and cooling bar pressure the in feed rail must be lowered Due to the fact that this exposes the ope...

Страница 26: ...uide indicates the minimum height of the top of the bag when fed into the rails The bridge has a slot showing the maximum height of the top of the bag capable of being fed through the machine See Figu...

Страница 27: ...see slippage of the bag a conveyor is recommended for additional support Evidence of slippage will result in a stretched or torn seal 4 0 RELEVANT MISUSE The use of this machine for any other operati...

Страница 28: ...r to the maintenance manual for procedures LOCATION TYPE SPECIFICATION GEAR BOX Multipurpose Lithium Soap Based grease NLGI Grade 2 Lubricating grease CONVEYING BELTS Food Grade Non Toxic Clear Grease...

Страница 29: ...as been disconnected and locked out Failure to comply may result in damage to the machine and or personal injury CAUTION Cleaning the machine while it is energized and or running can result in entangl...

Страница 30: ...ne such as a product bag exploding or a drink being spilled on the machine please refrain from opening the machine A qualified service technician is required for the opening of the machine Refer to th...

Страница 31: ...July 1st 2007 It s designed to reduce the amount of WEEE going into landfills This means that all manufacturers will be responsible for the disposal of old electrical goods in an environment friendly...

Страница 32: ...MPS6100 M MAINTENANCE MANUAL ORIGINAL Page xii MPS6100 M MAINTENANCE MANUAL...

Страница 33: ...Control Box 1 4 Lowering the In Feed Rails 1 5 Raising the In Feed Rails 1 6 Adjusting the Seal and Cooling Bar Pressure 2 0 Maintenance 2 1 Replacing Teflon Bands MPS6100 CE 2 2 Replacing Teflon Band...

Страница 34: ...perator manual must be read and understood before proceeding This document has been produced by Plexpack Corporation 1160 Birchmount Road Unit 2 Toronto Ontario M1P 2B8 Canada The directives in this d...

Страница 35: ...d in the possession of the service technician at all times 1 2 HEATING BAR COOLING TIME The heating bars of the MPS6100 operate between 120 C and 180 C which can cause serious burns if touched by the...

Страница 36: ...always be followed in order to reduce the risk of injury to the service technician Tools Required Number of Persons Needed 1 METRIC ALLEN KEYS 1 1 Once the machine has been locked out in a de energiz...

Страница 37: ...the MPS6100 may only be lowered while the machine is in a de energized locked out state follow procedure 1 1 Tools Required Number of Persons Needed 1 METRIC ALLEN KEY 1 1 Once the machine has been lo...

Страница 38: ...loose clothing jewellery and or hair are present they may become entangled 1 If the rails fail to snap into place the alignment of the drive pulleys has shifted out of position 2 To realign the pulley...

Страница 39: ...1 2 There is exposure to hot surfaces if the machine is not cooled down properly please follow procedure 1 2 3 The rail must be lowered follow section 1 4 4 Once the rail is lowered tighten or loosen...

Страница 40: ...TEFLON BANDS MPS6100 Plexpack Teflon bands are available on a 24 hour turn around basis Contact your dealer or the Plexpack service group at 1 416 291 8085 1 It is necessary to follow the lockout pro...

Страница 41: ...bands and clear any band fragments that may be present This is also an ideal time to clean the seal bars refer to section 3 2 for information 8 Place the new bands between the heating and cooling bar...

Страница 42: ...e bands by turning the tension knobs clockwise Do not over tension Adjustment of the bands is critical if the bands are too tight they may break 2 2 REPLACING TEFLON BANDS MPS6140 To replace the Teflo...

Страница 43: ...must be released by turning both tension knobs shown in figure 4 counterclockwise 5 Remove the old bands and clear any band fragments that may be present This is also an ideal time to clean the seal...

Страница 44: ...ying belts It is recommended that two people aid in this procedure As one person supports the rail section have the other person unscrew and remove the thumb screws that allow the rails to swing down...

Страница 45: ...on both ends and thread it through the driving pulleys 3 Tighten the in feed pulleys 4 Attach the two bridges that join the rails together by tightening the Phillips screws located on the bottom of th...

Страница 46: ...3 0 PREVENTATIVE MAINTENANCE Routine cleaning lubrication and care will improve the running and extend the longevity of your machine Frequency of cleaning is largely dependent upon your production en...

Страница 47: ...ulty motor 1 4 1 If the voltage and fuses are okay then you will need to replace the motor Contact Plexpack Technical Support Group 2 Motor is running but The bags are not Feeding through the Machine...

Страница 48: ...TER CARTRIDGE 240V 2 5 2 1P1268 HEATER CARTRIDGE 240V 5 0 1 1P0023 THERMOCOUPLE 1 2Q0136M HEATER BAR 1 4 SEAL 2 5 0 2Q0004 HEATER BAR 3 8 SEAL 2 5 0 2Q0331M HEATER BAR 1 8 SEAL 5 0 0 2Q0135M HEATER BA...

Страница 49: ...MBOSSER PRINTER CLUTCH 240V 0 1P0150 EMBOSSER POWER CORD NORTH AMERICA ONLY 0 1P0037 EMBOSSER PRINTER MICRO SWITCH COVER 0 EMBOSSER TYPE STD USE TYPE A AS PART NUMBER FOR EXAMPLE 0 EMBOSSER TYPE THIN...

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Страница 51: ......

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Страница 53: ...PS6100 M 18 12 2007 01 MPS6100 M MPS6100 M NON VAL BAG SEALER 120V 2045 MIDLAND AVE TORONTO ONT M1P 32E DESIGN R MATERIAL MAT L P N BY THIRD ANGLE PROJECTION DWG SIZE LENGTH 1 18 12 2007 18 12 2007 M...

Страница 54: ...SHEET REV TITLE MODEL SCALE DRAFTER CHECKER PART NUMBER OF PLEXPACK MPS6100 M 18 12 2007 01 MPS6100 M MPS6100 M NON VAL BAG SEALER 120V 2045 MIDLAND AVE TORONTO ONT M1P 32E DESIGN R MATERIAL MAT L P N...

Страница 55: ...MPS6100 M 18 12 2007 01 MPS6100 M MPS6100 M NON VAL BAG SEALER 240V 2045 MIDLAND AVE TORONTO ONT M1P 32E DESIGN R MATERIAL MAT L P N BY THIRD ANGLE PROJECTION DWG SIZE LENGTH 1 18 12 2007 18 12 2007...

Страница 56: ...SHEET REV TITLE MODEL SCALE DRAFTER CHECKER PART NUMBER OF PLEXPACK MPS6100 M 18 12 2007 01 MPS6100 M MPS6100 M NON VAL BAG SEALER 240V 2045 MIDLAND AVE TORONTO ONT M1P 32E DESIGN R MATERIAL MAT L P...

Страница 57: ...P1070 8 3 SELF CLINCHING STUD 1P1078 9 1 SNAP IN PLUG 7 8 1P1265 10 1 SOLID STATE RELAY 1P5299 11 6 PIN CONTACT 1P5332 12 17 SOCKET CONTACT 1P5333 13 2 SQUARE FLANGE RECEPTACLE 1P5346 14 1 14 PIN FEMA...

Страница 58: ...INTERNAL PANEL 4Q0045M 29 1 BACK COVER 4Q0046 30 1 TEMPERATURE CONTROLLER PEB0036 31 2 FUSE 1 5A 250V PEF0006 32 1 FUSE 5A 250V PEF0009 33 1 SWITCH SAFETY INTERLOCK DOOR PES0103 34 1 OMRON DOOR SWITCH...

Страница 59: ...ROUTING 03 04 2009 03 04 2009 AM MM AM QTY TITLE DRWG ITEM 2 CARTRIDGE HEATER 260W 120 VAC 1P0021 1 1 DUAL THERMOCOUPLE J TYPE 1P0023 2 1 SNAP DISK 1P0245 3 18 FIBRE WASHER 1P0356 4 5 COMPRESSION SPR...

Страница 60: ...1 2 COOLING BAR SPACER 0 551 LONG 1Q1020 22 1 BAG GUIDE RH 1Q1021 23 1 BAG GUIDE LH 1Q1022 24 2 HEATING BAR 5 IN 2Q0135M 25 1 ROLLER ASSY SS 1QS754 26 1 1 2 2 3 3 4 4 A A B B UNLESS OTHERWISE SPECIFIE...

Страница 61: ...RT BRACKET 1Q0761 11 1 INFEED ANGLE RAIL BRIDGE 1Q0762 12 1 SIDE SHIELD 1Q0763 13 1 EXIT GUIDE PLATE BACK 1Q0768 14 1 EXIT GUIDE PLATE BACK 1Q0769 15 1 ENTRY GUIDE PLATE FRONT 1Q0770 16 1 ENTRY GUIDE...

Страница 62: ...PLATE BUSHING PBB0045 1 10 00 2 CRANK SUPPORT SPACER 1F9508 2 15 59 4 FOOT W RUBBER PAD 1P0415 3 3 97 2 DRIVE BELT 1P0205 4 2 MPS6000 CE CRANK ASSEMBLY 1Q1034 5 2 75 1 PLASTIC THRUST BUSHING 1F9001 5...

Страница 63: ...A453 11 05 2009 00 MPS6000 STAND MPS6000 1QA453 2045 MIDLAND AVE TORONTO ONT M1P 32E DESIGN R MATERIAL MAT L P N BY THIRD ANGLE PROJECTION DWG SIZE LENGTH 2 FINAL ASSY MODULAR ASSY HARNESS ASSY KITTIN...

Страница 64: ...M 11 1 FLOATING GUIDE BLOCK 1Q0271 11 1 2 SHOULDER BOLT 1P5053 11 2 1 TEFLON BELT DRIVE PULLY 3Q0272M 11 3 4 RADIAL BALL BEARING SR8 1P0045 12 1 TIMING BELT 1P0204 13 1 SNAP IN PLUG 1P1065 14 1 RETRAC...

Страница 65: ...EBURR BREAK SHARP EDGES FINISH DATE SHEET REV TITLE MODEL SCALE DRAFTER CHECKER PART NUMBER PLEXPACK 4QA005M 13 04 2009 00 DRIVE ASSEMBLY MPS6000 M 4QA005M NONE www plexpack com DESIGN R MATERIAL MAT...

Страница 66: ...TIVE PROXIMITY SENSOR 1P0942 3 1 SNAP IN PLUG 1P1065 4 1 RETRACTABLE SCREW FASTENER 1P1082 5 2 TIMING BELT COVER SPACER 1Q0030M 6 VALIDATABLE ONLY 1 PROXIMITY SENSOR MOUNTING BRACKET 1Q0031M 7 2 SPUR...

Страница 67: ...ASSEMBLY 240V MPS6000 4QA008M 2045 MIDLAND AVE TORONTO ONT M1P 32E DESIGN R MATERIAL MAT L P N BY THIRD ANGLE PROJECTION DWG SIZE LENGTH 2 FINAL ASSY MODULAR ASSY HARNESS ASSY KITTING TFLN COATING NI...

Страница 68: ...NSION PULLEY MOUNTING PLATE 4Q0018M 12 2 TEFLON BELT TENSION PULLEY 2Q0016 13 4 RADIAL BALL BEARING SR6 1P0044 14 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES X X 015 X 015 X X 015 X...

Страница 69: ...5 DEBURR BREAK SHARP EDGES FINISH DATE SHEET REV TITLE MODEL SCALE DRAFTER CHECKER PART NUMBER PLEXPACK 4QA059M 26 03 2009 00 TENSIONER ASSEMBLY MPS6000 M 4QA059M NONE www plexpack com DESIGN R MATER...

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