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•  IP23S protection level and electronic parts protected against 

dust, thanks to the innovative “tunnel” ventilation system, 

which allows the unit to be used in the most problematic 

working environments.

•  Smart Start Transfer function, for better control over the ini-

tial cutting phase. Innovative electronic circuit that allows op-

timum, gradual transferring of the pilot arc to the main arc, 

while the cutting arc is being ignited, ensuring immediate sta-

bility of the plasma flow and longer duration of consumables 

used for the torch.

•  Smart End Cutting function, for better control over the final 

cutting phase. Once cutting has been completed, the current 

reaches an optimum value, which allows definitive detach-

ment of the pieces. In addition to reducing the noise when 

cutting ends, this device means that the operator does not 

have to separate the pieces manually, thereby ruining the fi-

nal portion of the cut surface.

  SK and SKM torches

The 

SK

 and 

SKM

 torches, used with the SHARK machines, 

are the result of research done over the last decade, aimed at 

improving the performance of the plasma beam, in order to in-

crease control and thermal energy.

More specifically, the 

SK 75-125

 and 

SKM 75-125

 torches are 

characterised by High Performance Cutting (HPC) technology, 

which makes it possible to increase the quantity and speed of 

the air, enhance concentration of the plasma beam, and stabi-

lise the cutting arc, which allows:

•  High cutting speeds.

•  Optimum quality and cleanliness of the cutting surfaces.

•  High concentration of the Plasma beam.

•  Absence of burrs.

•  Reduction of the thermally altered zone.

•  Longer lifespan for consumables.

•  Piercing of plating more quickly.

•  Gouging (only for the SHARK 105 machine) to remove ma-

terial with the help of a plasma beam.

All 

SK

 and 

SKM

 torches are fitted with a coaxial cable that en-

sures great flexibility, combined with significant strength and 

resistance to crushing.

The 

High Performance Cutting - HPC

 technology, makes it 

possible to generate radial and vortex gas flows about the arc’s 

axis, thereby creating a Plasma beam at very high tempera-

ture that pierces and vaporises the surface being worked more 

efficiently.

This technology also makes it possible to avoid double arcs 

from forming - two arcs in series between the cathode and the 

workpiece’s surfaces - which is mainly responsible for damag-

ing the nozzle and instability of the arc - ensuring execution of 

very high quality cuts, along with longer duration of consum-

ables.

Vortex gas flows and collimation of the beam

The new 

SK torches

, equipped with 

High Performance Cut-

ting

, increase the density of the Plasma beam’s energy, while 

reducing the width of the arc’s area of action, producing a nar-

rower cut path, at less of an angle, easily removing molten 

material. This results in a better quality cut that has neat sur-

rounding without burrs, a limited extent of the thermally altered 

zone, and a sufficiently squared edge.

The main advantages include:

•  Better cut quality.

•  Higher cutting speed.

•  Narrower cuts.

•  Long duration of consumables.

  CS - Original spare parts

CS

 is our guarantee mark for all PlasmaTECH consumables. 

The 

CS

 mark is to be found on all original spare parts for SK 

and SKM torches, used for the SHARK machines.

The presence of the 

CS

 mark on all consumables, is a guar-

antee for those buying a cutting machine, that the machine’s 

declared performance levels will be delivered.

The geometric shapes, quality of the materials used, and preci-

sion of the machining and coupling of the same, resulting from 

years of experience, form the basis for developing the SK and 

SKM torches, and use of the same with our cutting generators. 

We highly recommend the use of original spare parts marked 

CS

. In addition to compromising optimum function of the ma-

chine, using pirate parts could result in overheating and fluctu-

ations in electrical voltages, which is turn can cause:

•  Overheating and damaging of the torch.

•  Malfunctions and faults on the generator.

•  Worsening of cut quality.

•  Lessening of machine safety.

In light of the above, using any parts other than 

CS

 not only 

causes the warranty on the machine to be null and void, but it 

also means that CEA PlasmaTECH cannot be held responsi-

ble in case of any accidents.

  Usage limits (IEC 60974-1)

The use of plasma equipment for cutting is typically disconti-

nuous as it consists of periods of effective operation (cutting) 

and rest periods (while the piece is being positioned, etc.). The 

size of the equipment is suitable for safe use of max. nominal 

current I

2

 for a working time that is 40% of the total time of use. 

The regulations in effect stipulate that 10 minutes is the maxi-

mum total time of use. For the work cycle, 40% of that time is 

considered. Any excess of the permitted work cycle triggers a 

thermal circuit breaker which protects the internal components 

of the equipment against dangerous overheating. When the 

thermal circuit breaker is triggered, the yellow LED on the front 

of the equipment is lit (Pos. 3, Fig. B). After a few minutes the 

overheat cutoff resets itself automatically and the yellow LED 

goes off, indicating that the equipment is once again ready for 

use. This equipment is built to have a protection level of IP 23 

S, which means:

•  That it is protected against the penetration of solid foreign 

bodies with diameters in excess of Ø 12 mm.

•  That it is protected against water spray hitting the surface 

with an angle of incidence up to 60°.

•  That the equipment has been tested for withstanding harm-

ful effects due to water getting in when the moving parts on 

the equipment are moving.

Содержание SHARK 105

Страница 1: ...CW xxxxxx EN Operator s manual READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX 205 e mail...

Страница 2: ...ty takes the form of precise outlines edges without burrs a limited thermally altered zone and a sufficiently square edge Our SHARK systems are an efficient solution when it comes to cutting any metal...

Страница 3: ...ction producing a nar rower cut path at less of an angle easily removing molten material This results in a better quality cut that has neat sur rounding without burrs a limited extent of the thermally...

Страница 4: ...07 This system tested according to EN IEC 61000 3 3 meets the re quirements of EN IEC 61000 3 11 SHARK 105 technical characteristics The powerful compact SHARK 105 model is a plasma unit that satisfie...

Страница 5: ...y plasma it is not necessary to perform any cleaning or grinding operations Installation The place where the equipment is installed should be selected with care so as to ensure satisfactory safe use T...

Страница 6: ...l Pos 6 Cutting mode selection button This can be used to select one of the 2 cutting modes as indicated by the corresponding LED that switches on Solid material mode when the torch button is pushed w...

Страница 7: ...he machine Torch manual cutting mechanised cutting SHARK 75 SK 75 SKM 75 SHARK 105 SK 125 SKM 125 To assemble the plasma torch proceed as follows Screw the male connection on the plasma torch clockwis...

Страница 8: ...lled Do not point the torch toward yourself or other persons near by If switched on accidentally the pilot arc spark would ignite and cause dangerous burns 1 Turn the main switch Pos 5 Fig A to 1 2 Ch...

Страница 9: ...h AIR Clean dry oil free for ISO 8573 1 Class 1 2 2 N2 99 95 AIR Clean dry oil free for ISO 8573 1 Class 1 2 2 N2 99 95 M M Without HF Without HF IEC 60974 7 IEC 60974 7 WORKING LIFESPAN OF CONSUMABLE...

Страница 10: ...in voluntary ignition When you are ready to use the torch rotate the button s safety guard towards the tip of the torch and push the red torch button as shown in figure H SUGGESTIONS FOR USING THE TOR...

Страница 11: ...he skin When the torch is ignited in an inclined position the sparks and hot metal are projected away from the nozzle Do not point the torch at yourself or other people nearby Cutting thin material Wi...

Страница 12: ...ourself or other people nearby With the earth clamp connected to the plate keep the torch at about 45 to the workpiece with the torch shield about 1 5 mm from the plate before pushing the torch button...

Страница 13: ...ese machines are supplied with the following standard torch es for automatic cutting Torch Length SHARK 75 M SKM 75 6 12 m SHARK 105 M SKM 125 6 12 m Other lengths are available by request The torches...

Страница 14: ...s for thin metals about 2 mm or less CLEAN CUT consumables should preferably be used with maximum cutting currents of 45 A only for SKM 125 torch FITTING CONSUMABLES ON THE TORCH FOR AUTOMATIC CUTTING...

Страница 15: ...pole cable can be used as An additional emergency stopping unit for the mechanised cutting machine A short circuit for the 2 wires of the two pole cable if used as an emergency stopping unit INTERFACE...

Страница 16: ...3 Set the dip switch SW1 to one of the configurations avail able 4 Reassemble the machine following the points above in re verse order USING THE MANUAL PLASMA TORCH ON PLASMA SHARK M VERSION PLANTS Ma...

Страница 17: ...is made some burrs will be formed The quan tity and type of burr can be reduced by setting the machine correctly in relation to the application If the torch is too low or when using a height control...

Страница 18: ...w The cutting angle is not perpendicular The torch is not perpendicular to the plate The air settings are incorrect The consumables are worn and must be replaced The direction of movement of the torch...

Страница 19: ...gs must be increased in order to maintain the correct gap between torch and plating NOTE The data in the table was obtained during laboratory tests using new consumables and taking the ISO 9013 intern...

Страница 20: ...2 16 2 6 300 2 2 670 138 580 140 2 3 20 2 460 144 360 144 2 5 25 2 280 147 220 147 2 7 inches inches inches sec ipm V ipm V inches 9 64 0 08 0 16 200 0 15 231 125 196 127 0 065 3 16 0 08 0 16 200 0 2...

Страница 21: ...31 1550 131 1 9 10 2 5 250 0 8 1290 134 990 134 2 0 12 2 5 250 1 4 950 136 775 137 2 2 16 2 515 141 515 141 2 4 20 2 380 145 310 145 2 6 inches inches inches sec ipm V ipm V inches 9 64 0 08 0 16 200...

Страница 22: ...3 670 145 2 5 20 2 580 147 390 149 2 7 inches inches inches sec ipm V ipm V inches 1 16 0 08 0 16 200 0 15 445 123 375 123 0 073 1 8 0 08 0 16 200 0 15 350 126 290 126 0 074 1 4 0 08 0 16 200 0 6 157...

Страница 23: ...V inches 26 GA 0 08 0 16 200 0 1 515 130 360 130 0 035 22 GA 0 08 0 16 200 0 1 465 130 360 130 0 040 18 GA 0 08 0 16 200 0 2 415 130 360 131 0 050 16 GA 0 08 0 16 200 0 2 415 131 360 132 0 050 14 GA 0...

Страница 24: ...inches 26 GA 0 08 0 16 200 0 1 515 131 360 132 0 030 22 GA 0 08 0 16 200 0 1 465 131 360 132 0 035 18 GA 0 08 0 16 200 0 2 415 132 360 132 0 055 16 GA 0 08 0 16 200 0 2 415 132 360 132 0 057 14 GA 0...

Страница 25: ...950 143 500 150 2 0 inches inches inches sec ipm V ipm V inches 1 32 0 08 0 16 200 0 1 463 138 335 138 0 059 1 16 0 08 0 16 200 0 2 412 138 335 138 0 059 3 32 0 08 0 16 200 0 3 338 136 206 138 0 061 1...

Страница 26: ...hes sec ipm V ipm V inches 1 4 0 125 0 25 200 0 6 173 146 140 145 0 083 3 8 0 125 0 25 200 0 8 104 146 85 146 0 088 1 2 0 125 0 25 200 0 8 68 149 56 147 0 089 5 8 0 125 0 25 200 1 2 47 150 38 150 0 10...

Страница 27: ...0 157 390 159 2 9 30 3 320 161 300 165 3 0 32 3 280 164 270 167 3 1 inches inches inches sec ipm V ipm V inches 1 4 0 125 0 25 200 0 6 202 142 167 140 0 076 3 8 0 125 0 25 200 0 6 101 143 85 144 0 089...

Страница 28: ...s sec ipm V ipm V inches 1 4 0 125 0 25 200 0 6 239 146 201 147 0 091 3 8 0 125 0 25 200 0 9 122 151 99 152 0 092 1 2 0 125 0 25 200 1 2 82 155 64 157 0 102 5 8 0 125 0 25 200 1 2 59 156 46 158 0 107...

Страница 29: ...ipm V inches 10 GA 0 08 0 16 200 0 1 319 122 238 123 0 068 3 16 0 08 0 16 200 0 3 209 124 176 124 0 071 1 4 0 08 0 16 200 0 6 152 127 124 124 0 073 3 8 0 08 0 16 200 0 6 82 128 67 127 0 078 1 2 0 08 0...

Страница 30: ...inches sec ipm V ipm V inches 10 GA 0 08 0 16 200 0 3 319 121 261 123 0 065 3 16 0 08 0 16 200 0 3 228 122 190 123 0 068 1 4 0 08 0 16 200 0 6 156 123 124 123 0 070 3 8 0 08 0 16 200 0 6 76 126 62 12...

Страница 31: ...0 8 1830 134 1370 135 2 2 16 2 5 250 1 2 1140 138 900 140 2 4 20 2 830 142 570 144 2 6 25 2 510 145 360 147 2 8 inches inches inches sec ipm V ipm V inches 1 8 0 08 0 16 200 0 3 342 122 285 123 0 075...

Страница 32: ...2 6 300 2 2 610 137 530 139 2 3 20 2 420 143 330 143 3 0 25 2 250 146 190 146 3 4 inches inches inches sec ipm V ipm V inches 16 GA 0 08 0 16 200 0 2 279 122 247 124 0 060 10 GA 0 08 0 16 200 0 2 213...

Страница 33: ...700 127 2320 127 1 8 8 2 4 200 0 8 1760 130 1420 130 1 9 10 2 5 250 0 8 1180 133 910 133 2 0 12 2 5 250 1 4 870 135 710 136 2 2 16 2 470 140 470 140 2 4 20 2 350 144 280 144 2 5 inches inches inches s...

Страница 34: ...10 2 5 250 0 8 1560 133 1140 137 2 1 12 2 5 250 1 4 1260 137 950 139 2 3 16 2 760 142 610 144 2 5 20 2 530 146 360 148 2 7 inches inches inches sec ipm V ipm V inches 1 16 0 08 0 16 200 0 2 407 122 34...

Страница 35: ...35 1 6 6 2 0 4 200 0 6 1940 133 1280 138 1 7 inches inches inches sec ipm V ipm V inches 26GA 0 04 0 08 200 0 1 475 129 330 129 0 030 22GA 0 04 0 08 200 0 1 428 129 330 129 0 035 18GA 0 04 0 08 200 0...

Страница 36: ...7 6 2 4 200 0 6 960 140 850 141 1 8 inches inches inches sec ipm V ipm V inches 26GA 0 04 0 08 200 0 1 475 130 330 131 0 030 22GA 0 04 0 08 200 0 1 428 130 330 131 0 032 18GA 0 04 0 08 200 0 2 380 13...

Страница 37: ...5 2940 140 1 6 4 2 4 200 0 5 4600 136 2090 142 1 6 6 2 4 200 0 6 2660 138 1420 143 1 7 inches inches inches sec ipm V ipm V inches 1 32 0 08 0 16 200 0 10 428 137 310 137 0 059 1 16 0 08 0 16 200 0 20...

Страница 38: ...78 0 75 3 45 1 5 2 25 150 0 60 2600 80 0 80 4 45 1 5 2 25 150 0 60 1800 80 0 85 inches A inches inches sec ipm V inches 26GA 30 0 06 0 09 150 0 10 145 72 0 024 24GA 30 0 06 0 09 150 0 10 145 72 0 025...

Страница 39: ...3600 75 0 60 1 5 40 0 5 2 400 0 50 2800 75 0 60 2 40 0 5 2 400 0 50 2700 75 0 65 3 45 0 5 2 400 0 60 2500 85 0 65 4 45 0 5 2 400 0 70 1000 85 0 70 inches A inches inches sec ipm V inches 26GA 30 0 02...

Страница 40: ...power supply cable and plug Replace if dam aged Check that the button is not damaged Check that the torch grip is not cracked and there are no exposed wires Replace any damaged component Inspect the t...

Страница 41: ...LED turns itself off and the welder is ready for use again Yellow indication LED for no compressed air switched on Pos 2 Fig B No compressed air or insufficient pressure Check and replace the pressure...

Страница 42: ...previ ously Figure T shows the layout of the front control rack board high lighting the diagnostic LEDs and main trimmers fitted FIG S List of LEDs LED1 Green LED on when the TORCH BUTTON is pushed LE...

Страница 43: ...ement Check that there is no moisture in the air circuit Install or repair the generator s air filter system The arc goes out but ignites again when the torch button is pushed again Consumables worn o...

Страница 44: ...r 3 Plasma torch connector machine side 4 Secondary circuit diode module 5 Plasma torch electrode 6 Air solenoid valve 7 EMC filter 8 Regulator filter 9 Mains switch 10 Induct ance 11 Pressure gauge 1...

Страница 45: ...45 Wiring diagram SHARK 75...

Страница 46: ...46 Wiring diagram SHARK 105...

Страница 47: ...ricambi LEGGERE ATTENTAMENTE EN Spare parts list READ CAREFULLY FR Liste pi ce de rechange LIRE ATTENTIVEMENT DE Ersatzteilliste SORGF LTIG LESEN ES Lista repuestos LEER ATENTAMENTE NL Onderdelenlijs...

Страница 48: ...60179 Contatto maschio per connettore CNC N 10pz Male terminal for connector CNC No 10 pcs 9 236648 236648 Attacco centralizzato plasma Central connector for plasma torch 10 461947 461947 Contatto fem...

Страница 49: ...th adjustment pressure 17 404370 404370 Attacco tubo 1 4 gas ingresso aria Input air nipple 1 4 gas 18 438400 438400 Manometro Manometer 19 352377 352377 Pannello posteriore Plastic rear panel 20 4278...

Страница 50: ...tripolare 3PH main switch 30 485497 485497 Tubo aria RILSAN PA12 6x8 6x8 rilsan hose 31 413442 413442 Cablaggio ausiliario Electric wiring 32 453245 453245 Pressostato Pressostat 33 425946 425946 Ele...

Страница 51: ...ary snubber resistor 45 457066 457066 Resistore partitore di tensione Voltage divider resistor 46 449483 449483 Telaio metallico Steel chassis 47 240247 240246 Induttore Inductor 48 466176 466176 Pann...

Страница 52: ...9 286039 IGBT comando arco pilota Pilot arc IGBT module 58 352382 352382 Isolamento scheda secondaria Secondary circuit insulation sheet 59 418858 418858 Condensatori Y2 EMC dinse polo positivo EMC ca...

Страница 53: ...estelling van reserveonderdelen Voor het bestellen van onderdelen duidelijk aangeven 1 Het codenummer van het onderdeel 2 Soort apparaat 3 Spanning en frequentie op het gegevensplaatje te vinden 4 Het...

Страница 54: ...CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 LECCO ITALY Cas Post P O BOX 205 Tel 39 0341 22322 Fax 39 0341 422646 cea ceaweld com www ceaweld com...

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