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Repeat until the motor winds the cover smoothly and fluid is not dumping 
over relief. 
Tighten the Jam Nut and replace the acorn nut. 
 

NOTE: THE RELIEF VALVE SHOULD ONLY BE TURNED IN ENOUGH TO 
MAKE THE MOTOR ROLL THE COVER UP SMOOTHLY. FURTHER 
ADJUSTING OF THE RELIEF VALVE WILL NOT MAKE THE MOTOR GO 
ANY FASTER. IF THE RELIEF VALVE IS TURNED IN TOO FAR, DAMAGE 
TO THE UNIT OR PERSONAL INJURY COULD RESULT. 
 
4.

 

ACTIVATING THE HYDRAULIC MOTOR 

 
The valve labeled “COVER – UNCOVER: is used to control the Hydraulic Motor 
which winds and unwinds the cover from the roller. Follow the hydraulic schematic 
and install the proper fittings into the Cover Control Valve and the Hydraulic Motor. 
The hoses that connect to the motor and valve are already connected to the Gantry. 
The lower ends go to the Cover Control Valve and the upper ends connect to the 
motor. Make the proper connections and affix the hoses to stationary objects. Make 
sure the hoses that connect to the hydraulic motor have a nice loop in them and there 
are no kinks in the hoses. It is advisable to run the Gantry up and down to make sure 
the hoses track properly from the collapsed position of the gantry to the extended 
position of the gantry. The hoses should have enough slack in them to allow the 
gantry to extend and retract completely without kinking the hoses. If adjustments 
need to be made to the hoses, they can be slid thru the clamps securing them to the 
gantry. It is important that the hoses have enough slack in them to allow for full 
vertical movement of the gantry, but no so much slack that they flop around when the 
gantry is collapsed. 
Operate the “COVER – UNCOVER” section of the control valve to make sure the 
roller is turning in the proper direction. With the valve in the UNCOVER position, 
the roller should turn in a counterclockwise direction as viewed from the driver side. 
The tarp is always wound onto the roller in a clockwise direction as viewed from the 
drivers side. Swap the hoses if necessary to make the roller turn in the proper 
direction. Make any corrections or adjustments necessary. Make sure the hoses are 
secured to immoveable objects and no chafe points are evident. 
 
5.

 

DETERMINING THE PIVOT POINT AND MOUNTING THE ARMS 

 
NOTE:  THE ARMS AND BRACKETS MUST BE MOUNTED TO A 
FABRICATED STRUCTURE THAT IS BOLTED TO THE CHASSIS. THIS 
STRUCTURE MUST EXTEND OUTWARD FROM THE CHASSIS SO AS TO 
ALLOW FOR THE WIDEST WIDTH CONTAINER THAT WILL BE CARRIED 
ON THE TRUCK, WHETHER OR NOT THE CONTAINER IS TO BE COVERED. 
(ex: self contained compactor containers) THIS OUTSIDE WIDTH FROM ARM 
MOUNTING BRACKET TO ARM MOUNTING BRACKET CANNOT BE MORE 
THAN 108” TO BE IN COMPLIANCE FEDERAL DOT REGULATIONS. CHECK 
WITH YOUR STATE OR LOCAL DOT TO FIND OUT IF THIS STANDARD 

Содержание HR 1500 PTO

Страница 1: ...10 Boulder Parkway N Oxford MA 01537 866 353 5826 pioneersales wastequip com www pioneercoverall com HR1500PTO Automatic Covering System Installation Operations Maintenance Manual ...

Страница 2: ...y operated WARNING Do not operate the tarping system while the vehicle is in motion and make sure the vehicle is clear of any obstructions such as overhead wires CAUTION Any piece of equipment can be dangerous even deadly if not used properly You are responsible for the proper use of this product and the safe operation of any accessories or related equipment and vehicles Common sense and caution c...

Страница 3: ... of your truck Allow a minimum of 3 4 between the front of these mounting angles and the back of the cab This will provide clearance for the Roller Assembly as it moves up and down vertically The mounting angles must be in the exact same position on either side of the chassis A good way to ensure this is to check the squareness of a crossmember to the chassis rails and if square use that as a refe...

Страница 4: ...gantry to anchor it firmly to the chassis in a front to rear position to minimize front to rear movement 2 INSTALLING THE FLOW DIVERTER AND COVER CONTROL VALVE Reference Hydraulic Schematic Drawing NOTE FILTRATION OF 30 MICRON OR BETTER MUST BE USED WITH THESE COMPONENTS Select a suitable place for the Cover Control Valve that will allow for ease in operation while not interfering with the hoist c...

Страница 5: ...es from the gantry cylinder toward the cover control valve using wire ties etc to secure the hoses along the way Connect the hoses to the elbows on top of the valve At this point it doesn t matter which hose goes to which side of the valve They can be swapped later on To bleed the lines start the truck and engage the PTO Operate the UP DOWN valve in both directions to fill the cylinder with oil Op...

Страница 6: ...allow the gantry to extend and retract completely without kinking the hoses If adjustments need to be made to the hoses they can be slid thru the clamps securing them to the gantry It is important that the hoses have enough slack in them to allow for full vertical movement of the gantry but no so much slack that they flop around when the gantry is collapsed Operate the COVER UNCOVER section of the...

Страница 7: ... lower the bracket down to its proper position and the tacking the bracket to the plate In either case proceed as follows Tack weld 1 Arm Mounting Bracket to the fender or to the temporary support so that the front of the bracket the front has the bend on it lines up with the measurement determined above Mount the Arm Mounting Bracket as low as possible without interfering with the tires or the ho...

Страница 8: ...ing ring over the round part of the Arm Mounting Bracket Insert 1 roll pin into each of the three holes in the bracket and tap down until they are flush with the outside of the retaining ring E With both Arms sitting on the top rear of the container measure the distance between the arms just above the Arm Mounting Brackets You will have to raise the hoist to make this measurement so be careful tha...

Страница 9: ...the top of the cover are designed to fold the cover upward and inward so that the 9 wide cover will roll up between the bearing plates on the roll assembly This is accomplished by firmly tying one end of the shock cord to the a loop on one side of the cover and then passing the other end of the shock cord thru the loop in the center of the cover towards the other side and stretching the shock cord...

Страница 10: ...e top of the windscreen is even with the top of the container This stretches the cover taut preventing wind from getting under the cover and the bellowing and whipping that may occur TO UNCOVER THE CONTAINER 1 Make sure that the truck is clear of overhead wires 2 Make sure that nobody is in the container or in the path of the arms 3 Raise the Gantry up to its maximum height 4 Using the Uncover val...

Страница 11: ...lodated Corporation will not be held responsible for damages to or caused by their container covering systems when they have not been installed or used in the manner prescribed in this manual Any modifications to the unit or deviations from the procedures outlined in this manual must be authorized in writing by Pioneer Consolodated Corp WARRANTY Pioneer Consolodated Corp oration warrants this auto...

Страница 12: ...on to prevent whipping of the tarp Which results in longer tarp life BEARING PLATES 1 4 H R S LEFT ROLLER TUBE 2 140 O D x 2 000 I D 6105 T6 Aluminum Extrusion With UHMW Bushing 1 O D Steel Shaft and Stainless Steel Roll Pin RIGHT ROLLER TUBE 2 140 O D x 2 000 I D 6105 T6 Aluminum With UHMW Bushing 1 O D 6061 T6 Aluminum Shaft and Stainless Steel Roll pin CENTER SECTION 1 960 O D x 1 820 I D 6105 ...

Страница 13: ...FLOW DIVERTER 5 GPM constant flow from control port side COVER CONTROL VALVE Open Center Configuration Double Manually operated 4 way valves Adjustable Pressure Relief Valve GANTRY LIFT CYLINDER 2 Bore x 1 1 4 Rod x 36 Stroke Double Acting Chromed Rod Welded and Rebuildable HOSES FITTINGS Aeroquip COVER TARP FABRIC Heavy Duty Mesh CONSTRUCTION Reinforced rear pocket Shock cords allow the EXTRA WID...

Страница 14: ...www pioneercoverall com 14 866 353 5826 ...

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