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Content :

7.        Putting into operation

7.1.      Safety control
7.2.      First cut

8.        Machine maintenance

8.1.      Maintenance and control
8.2.      Repairs

9.        Errors  -  reasons and elimination

10.     Electrical scheme and device lay-out

10.1.   Electrical scheme 
           ARG 

180, 200 Plus, 220 Plus, 230 Standard

10.2.   Electrical scheme 

ARG 230, ARG 230 Plus, 

           ARG 240, ARG 240 Plus, ARG 290 Plus

10.3.   Electrical device lay-out
           

180, 200 Plus, 220 Plus, 230 Standard

10.4.   Electrical device lay-out 

ARG 230, ARG 230 Plus,

            ARG 240, ARG 240 Plus, ARG 290 Plus

11.      Assembly

11.1.    Guiding heads assembly
11.2.    Idler wheel assembly
11.3.    Table, pivot and vice assembly
11.3.1. Table, pivot and vice assembly ARG 180
11.3.2. Turning table and pivot assembly
            ARG 200 Plus, ARG 220 Plus
11.3.3. Vice assembly ARG 200 Plus, ARG 220 Plus 
11.3.4. Table, pivot and vice assembly
            ARG 230 Standard, ARG 230, ARG 240
11.3.5. Table, turning table, pivot and vice assembly
            ARG 230 Plus, ARG 240 Plus, ARG 290 Plus
11.4.    Drive assembly
11.5.    Oil damper assembly
11.6.    Coolant assembly

0.      In general

0.1.    Safety provisions
0.2.    Scope of use / use by determination
0.3.    Requirements concerning operators
0.4.    Requirements concerning machines - 
          safety equipments
0.5.    Protective covers

1

.      Transport and storage

1.1.    Surface treatment
1.2.    Packing
1.3.    Installation
1.4.    Dismantling
1.5.    Disposal

2

.      Machine data

3

.      Technical data

4

.      Installation

4.1.    Space requirements
4.2.    Machine installation
4.3.    Connection to energy supplies

5.      Machine description

5.1.    Band guide
5.2.    Band exchange, tensioning and adjustment
5.3.    Guide heads - adjustment
5.4.    Vice - Workpiece clamping

5.4.2. Setting of cutting angle
5.5.    Control panel
5.5.1.

 Control panel ARG 180, ARG 200 Plus,

           ARG 220 Plus, ARG 230 Standard
5.5.2. Control panel ARG 230, ARG 230 Plus, 
           ARG 240, ARG 240 Plus, ARG 290 Plus

5.7.    Cooling equipment

6.       Saw bands

6.1.     Saw band design
6.2.      Band tooth selection
6.3.      Workpiece clamping
6.4.      Running-in the bands
6.5.      Factors influencing band life
6.6.      Recommended values for cutting

5.4.1. Vice side clearance setting

5.6.    Oil Damper - saw band feed into cut

Dear customer,

thank you for buying our product and we wish you a lot of success with it. For proper machine function please pay an 
attention to this instruction manual.

© 2004 

All rights particularly the right to make copies of, to distribute and translate this instruction manual are reserved. 

No part of this instruction manual may be reproduced in any form (printing, microfilm or others) or sorted, processed, 
copied or distributed by using electronic systems without permission of PILOUS.

Содержание ARG 180

Страница 1: ...ARG 230 Standard ARG 230 ARG 230 Plus ARG 240 ARG 240 Plus ARG 290 Plus INSTRUCTION MANUAL Pilous p sov pily spol s r o 00 420 543 25 20 11 e mail pilous pilous cz K rova 118 b 619 00 Brno Czech Repu...

Страница 2: ......

Страница 3: ...ments 0 5 Protective covers 1 Transport and storage 1 1 Surface treatment 1 2 Packing 1 3 Installation 1 4 Dismantling 1 5 Disposal 2 Machine data 3 Technical data 4 Installation 4 1 Space requirement...

Страница 4: ...he instruction manual must be read and used by the staff entrusted with the machine installation transport and storage use operation maintenance and disposal In addition to the instruction manual and...

Страница 5: ...perfect condition with respect to technical safety The user is obliged to check the machine for visually ascertainable damages and failures at least once per shift Any changes failures and damages of...

Страница 6: ...element of the package is a wooden frame which according to the kind of dispatch may be crating or an overseas case Approximately 100 mm clearance should be provided for transport and loading by a for...

Страница 7: ...H revolving worktable I base J coolant and pump tray K control panel L vice hand wheel M worktable lever N moving jaw O moving bar lock lever P quick clamping lever Q fixed bar with band guidance R m...

Страница 8: ...0 45 60 45 180 150 100 180 150 100 240x140 150x130 100 160 90 45 60 PARAMOL HM 46 400 V 50 Hz 0 9 1 4 kW 40 80 m min 400 V 50 Hz 0 09 kW 2600x27x0 9 250 kg 1400 660 1400 approx 15 litre 300 mm 895 mm...

Страница 9: ...in 400 V 50 Hz 0 09 kW 2465x27x0 9 430 kg 1300 900 1400 approx 15 litres 300 mm 910 mm ARG 230 Plus 100 215 125 75 110 190 120 70 110x60 215x80 125x100 75x80 90 45 60 45 PARAMOL HM 46 90 60 60 45 45 4...

Страница 10: ...a lifting mechanism for heavy work pieces d Provide for good lighting of the workplace D max C max A 6 0 4 5 B E F G H ARG 230 Plus ARG 240 Plus ARG 290 Plus ARG 230 Standard ARG 230 ARG 240 A 4 5 B E...

Страница 11: ...ar as the machining zone 5 2 Band exchange tensioning and adjustment Caution It can only be done when the main switch is off and secured against switching on again or when the machine is disconnected...

Страница 12: ...heck the fixity of hard metal tightening Take old band approx 30 cm of it and put it in the guide heads between hard metals and bearings Set the pressing hard metal guidance by width adjusting screws...

Страница 13: ...e feed and re clamping only by the lever without using the handwheel WHEEL HANDLE QUICK CLAMPING LEVER except ARG 230 Standard VICE MOVING BODY FIXED JAW WORKPIECE CONTER NUT ADJUSTING SCREW OF VICE M...

Страница 14: ...andard ARG 230 ARG 240 60 90 45 ARG 240 60 90 45 ARG 240 60 ARG 240 ARM SETTING FIXED STOP 60 CONTINUOUS RANGE OF ARM ADJUSTMENT REVOLVING WORK TABLE ANGLE SCALE ARM LOCKING LEVER ARM BACKSTOP SCREW D...

Страница 15: ...ed CAUTION DANGER OF INJURY after switching the button the arm with the band stills moving down Before starting the band drive make always sure that the band is NOT in contact with the workpiece 1 2 E...

Страница 16: ...nt pump CAUTION DANGER OF INJURY after switching the button the arm with the band stills moving down MAIN SWITCH TOTAL STOP Before starting the band drive make always sure that the band is NOT in cont...

Страница 17: ...s the coolant through hoses valves and guide heads to the band The coolant quantity is controlled by these valves The coolant provides band cooling and lubrication and chip flushing The pump switches...

Страница 18: ...d thus to achieve a clean smooth cut and a longer life I M 42 Hardmetal Design M 42 Structure W 2 Mo 10 V 1 CO 8 tooth hardness 68 HRC For cutting materials till hardness 45 HRC Design M 51 Structure...

Страница 19: ...10 14 10 14 10 14 18 18 4 6 4 6 5 8 5 8 6 10 6 10 8 12 10 14 10 14 10 14 18 4 6 4 6 4 6 5 8 5 8 6 10 8 12 8 12 10 14 10 14 10 14 6 4 6 4 6 4 6 5 8 5 8 6 10 6 10 8 12 10 14 10 14 6 6 4 6 4 6 5 8 5 8 6...

Страница 20: ...not appropriately selected The band the whole arm bears against the material when the band is not in cutting position The clamping of the profile material does not comply with the recommendation The b...

Страница 21: ...ed profiles are stabilized and fixed in position by shaped pieces e g hard wood shaped pieces etc Select workpiece length Move the MOVING JAW N with VICE HANDLE WHEEL and close by QUICK CLAMPING LEVER...

Страница 22: ...commendations concerning safe handling of coolants Correct cutting angles will be achieved when the bearing surfaces for the workpiece and the jaws are free from metal chips and other impurities Coola...

Страница 23: ...th size High speed of arm feed into cut Incorrect adjustment or break of hard metal guidance or bearings inside guiding heads The moving guiding head is too far from the workpiece Oil deficit M4 lock...

Страница 24: ...for head mo switch unit 1 off mo aret Switch head green mo connecting part for head mo switch unit 1 on el engine ARG 180 el engine ARG 200 Plus el engine ARG 220 Plus el engine ARG 230 Standard Coola...

Страница 25: ...5 1L1 3L2 5L3 QM1 Set 3 7A only ARG 230 set 2 7 A M1 3 Band 3 M2 Coolant PE 3 2 1 PE TR1 12VA 400V 24V AC 2 4 4 0A CMSM 12Cx0 75 FU1 400mA KM1 X1 4 BP1 BP2 X1 6 X1 5 SB2 SB3 KM1 FA1 95 96 KM1 SB1 13 1...

Страница 26: ...1 Fu2 1 2 3 4 6 5 L1 Pe N L3 L2 X1 10 4 Electrical device lay out ARG 230 ARG 230 Plus ARG 240 ARG 240 Plus ARG 290 Plus FA1 KM1 SA1 Fu1 10 3 Electrical device lay out ARG 180 ARG 200 Plus ARG 220 Plu...

Страница 27: ...90 180 200 220 230 240 290 180 200 220 230 240 290 180 200 220 230 240 290 180 200 220 230 240 290 180 290 180 200 180 200 Pos 1 2 3 4 5 6 7 8 9 10 11 002255 004501 001492 002182 004055 002366 003487...

Страница 28: ...290 180 200 220 230 240 290 180 200 220 230 240 290 180 200 220 230 240 290 Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 007586 006013 007793 001336 007585 002131 001432 001404 001626 001436 001437...

Страница 29: ...8 bow down backstop screw SW M8 25 nut M8 screw M6 20 angle scale parker 3 10 backstop bar backstop body with bar 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 18...

Страница 30: ...ubing screw M12 20 pivot cover screw M12 20 spring console screw M8 35 washer flexible 8 washer 8 200 220 200 220 200 220 200 220 200 220 200 220 200 220 200 220 200 220 200 220 200 220 200 220 200 22...

Страница 31: ...009146 009055 001474 Ordering number vice body slip nut vice screw plastic star handle flexible plug 6 12 snub plate cover screw M6 20 washer 6 moving grip screw M8 40 washer rectangular lever adjusta...

Страница 32: ...ARG 240 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 53 54 19 56 57 58 59 60 61 62 63 64 65 52 66 67...

Страница 33: ...6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 13 48 49 50 51 52 53 56 57 58 59 60 62 63 64 65 66 67 68 66 69 69 70 71 72 73...

Страница 34: ...290 230 240 290 230 240 290 230 240 290 230 240 290 230 240 290 230 240 290 230 240 290 230 240 230 240 290 230 240 290 230 240 290 230 240 230 240 290 230 240 290 230 240 290 230 240 290 230 240 290...

Страница 35: ...RS bearing 6007 2RS bearing 6207 2RS bearing 6308 2Z feather 6 6 45 feather 8 7 60 feather 10 8 110 180 200 220 230 240 290 180 200 230 220 240 290 180 240 290 230 230 180 200 220 230 240 290 180 200...

Страница 36: ...cylinder P H 60 18 152 V1 low pressure valve VS01 04 R3 screw M10 40 screw M10 30 plug of hydraulic snap ring outer KR 12 snap ring outer KR 15 hydr hose NT DN 6x2200 DKL 90 08 10 hydr hose NT DN 8x25...

Страница 37: ...RBA cover of coolant fluid tank pump SACEMI PA35 3 f ze 230 400 V screw M6 16 washer 6 nut M6 connection 3 8 9 mm hose PVC DN 8 2 hose PVC DN 8 2 hose PVC DN 8 2 T connection TS 10 hose clip 7 13 tap...

Страница 38: ......

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