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User Manual

L306T0002, applies to L-306.011100 / 011112 / 013112
MMa, 2019-AUG-20

PI miCos GmbH, Freiburger Strasse 30, 79427 Eschbach, Germany

Page 2 / 25

Phone +49 7634 5057-0, Fax +49 7634 5057-99, Email

[email protected]

www.pi.ws

Contents

Other Applicable Documents

Safety

Intended Use ................................................................................................................................................. 4

General Safety Instructions ........................................................................................................................... 4

Organizational Measures .............................................................................................................................. 4

Product Description

Product View and Component Designations ................................................................................................ 5

Direction of Motion ....................................................................................................................................... 5

Technical Features ........................................................................................................................................ 6

Position Sensors .............................................................................................................................................. 6

Limit Switches .................................................................................................................................................. 6

Reference Point Switch ................................................................................................................................... 6

Unpacking / Scope of Delivery

Mechanical Installation

General Notes on Installation ....................................................................................................................... 7

Attaching the Positioner to a Surface ........................................................................................................... 8

Connecting the Positioner to the Protective Earth Conductor ................................................................... 10

Affixing the Load to the Positioner ............................................................................................................. 12

Connecting the Positioner to a Controller

Starting and Operating the Positioner

Maintenance

General Notes on Maintenance .................................................................................................................. 15

Performing a Maintenance Run .................................................................................................................. 15

Lubrication .................................................................................................................................................. 15

Manually Moving the Platform ................................................................................................................... 16

Cleaning the L-306 ...................................................................................................................................... 17

Customer Service ........................................................................................................................................ 17

Disposal

Содержание L-306 Series

Страница 1: ...00 011112 013112 MMa 2019 AUG 20 PI miCos GmbH Freiburger Strasse 30 79427 Eschbach Germany Phone 49 7634 5057 0 Fax 49 7634 5057 99 Email info pimicos ws www pi ws L 306 011100 011112 013112 Compact Z positioner Figure 1 Schematic product view ...

Страница 2: ... Direction of Motion 5 Technical Features 6 Position Sensors 6 Limit Switches 6 Reference Point Switch 6 Unpacking Scope of Delivery 6 Mechanical Installation 7 General Notes on Installation 7 Attaching the Positioner to a Surface 8 Connecting the Positioner to the Protective Earth Conductor 10 Affixing the Load to the Positioner 12 Connecting the Positioner to a Controller 13 Starting and Operati...

Страница 3: ...Applicable Documents Product Document L xxx positioners Short Instructions MP146EK C 863 12 User Manual MS249 C 663 12 User Manual MS241 Technical Note C663T0005 C 885 User Manual C885T0002 C663 12C885 User Manual C663T0004 C863 20C885 User Manual C863T0005 SMC Hydra Technical Manual SMC Hydra SMC Hydra CM TT doc Depending on the ordered controller Further documents included in the data carrier s ...

Страница 4: ...recognized safety standards Improper use of the product may result in personal injury and or damage to the positioner Only use the product for its intended purpose and only if it is in perfect condition Read the user manual Immediately eliminate any faults and malfunctions that are likely to affect safety The operator is responsible for correct installation and operation of the positioner Organiza...

Страница 5: ... Designations Figure 1 Parts of the positioner schematic view 1 Platform incl mounting interface for payload 2 Base body 3 ESD warning sign 4 Product label incl detailed model designation and serial no 5 Connector HD D Sub 26 male protection cap removed 6 Protective earth PE connector 7 Mounting hole for surface mounting 8 Product line label Direction of Motion Figure 2 Direction of motion of the ...

Страница 6: ...t about the midpoint of the travel range This sensor provides a TTL signal indicating whether the positioner is on the positive or negative side of the reference point switch The commands that use the reference signal are described in the user manual for the controller and or in the corresponding software manuals Unpacking Scope of Delivery 1 Before opening the packaging check the packaging for si...

Страница 7: ...is not bent too strongly or crushed NOTICE Heating of the positioner during operation The heat produced during operation of the positioner can affect your application Install the positioners that the application is not impaired by the dissipated heat Avoid excess of the allowed max velocity 5 mm s Operation within the allowed velocity range is automatically ensured by correct selection detection o...

Страница 8: ...the positioner and the application in accordance with the legal regulations Attaching the Positioner to a Surface INFORMATION For mounting onto a surface the positioner provides 4 mounting holes matching M6 screws in its base body and 2 holes Ø 4 mm for alignment pins in the bottom side Mounting screws and locating pins are provided with the positioner Figure 3 Hole positions and hole pattern bott...

Страница 9: ...pansion properties as the positioner e g surface made of aluminum You have accounted for the space required to route cables without bending and according to regulations Tools and accessories Mounting accessories in the scope of delivery 4 socket head screws ISO 4762 M6x20 2 dowel pins ISO 8734 4 m6 12 for use as locating pins Hex key AF 5 not included in the scope of delivery Mounting the position...

Страница 10: ...r must be connected to the protective earth conductor but it is not possible to connect the protective earth conductor directly to the load The load and the platform are connected conductively to each other INFORMATION Observe the applicable standards for connecting the protective earth conductor An M4 hole for the protective earth conductor connection is marked on the corresponding side of the po...

Страница 11: ...er to the protective earth conductor 1 If necessary attach a suitable cable lug to the protective earth conductor 2 Loosen the screw and remove the mounted components of the PE connection see illustration above 3 Affix the cable lug of the protective earth conductor on the protective earth connection using the M4 screw and further components according to the sequence shown in the profile view abov...

Страница 12: ...ay attention to the depth of the mounting holes in the platform Only use screws and locating pins of the suiting length for the respective mounting holes Figure 5 Position of the holes for mounting the payload Requirements You have read and understood the general notes on installation p 7 You have mounted the positioner properly onto a surface The positioner is not connected to the controller You ...

Страница 13: ...he load on the selected mounting holes in the platform 4 Check that the load is affixed firmly to the platform of the positioner Connecting the Positioner to a Controller NOTICE Damage if an incorrect controller or cable is applied Connecting a positioner to an unsuitable controller or using an unsuitable motor cable can cause damage to the positioner or controller Only connect the positioner to a...

Страница 14: ...ler and the required PC software have been installed All connections on the controller have been set up see Connecting the Positioner to a Controller p 13 and the user manual for the controller Starting and operating the positioner 1 Start and operate the controller see user manual for the controller Configure the controller during startup using the PC software for the positioner used see user man...

Страница 15: ...owing maintenance measures are required Maintenance run The maintenance run serves to distribute the existing lubricant After 500 operating hours or at least after 1 year perform a maintenance run over the entire travel range in order for the existing lubricant to be distributed evenly If you operate your positioner continuously over only a short travel range 20 of the entire travel range perform ...

Страница 16: ...e the platform by hand E g this can be necessary when the platform is stuck at the beginning or the end of the travel range has reached the hard stop Requirements The positioner is not connected to the controller Tools and accessories Hex key AF 1 5 mm or compliant tool Procedure 1 Insert the hex key in the corresponding hole of the platform shown below 2 If lifting of the platform is required Tur...

Страница 17: ...a cloth that has been dampened with isopropyl alcohol or a mild cleanser disinfectant Customer Service For inquiries and orders contact your PI sales engineer or send us an email service pi de If you have questions concerning your system have the following information ready Product and serial numbers of all products in the system Firmware version of the controller if present Version of the driver ...

Страница 18: ... of in EU member states via the municipal residual waste Dispose of your old equipment according to international national and local rules and regulations In order to fulfil the responsibility as the product manufacturer PI undertakes environmentally correct disposal of all old PI equipment made available on the market after 13 August 2005 without charge Any old PI equipment can be sent free of ch...

Страница 19: ...m typ Unidirectional repeatability 0 2 0 1 0 1 µm typ Bidirectional repeatability 2 0 5 0 5 µm typ Pitch 175 µrad typ Yaw 150 µrad typ Straightness flatness 3 µm typ Velocity 5 mm s max Reference and limit switches Optical Mechanical properties Guide type Crossed roller guide anti creep system Drive screw type Ball screw Drive screw pitch 0 5 mm Push pull force 20 N max Holding force power off 20 ...

Страница 20: ...ature range 5 40 C Humidity 20 80 rel not condensing Material Anodized aluminum steel Mass 0 6 kg 5 Moved mass 0 25 kg 5 Connection HD D Sub 26 male Cable length mounted cable 0 5 m Recommended controllers C 663 12 SMC Hydra C 885 with C 663 12C885 ACS modular controller C 863 C 884 C 885 with C 863 20C885 ACS modular controller Maximum Ratings Model Maximum operating voltage Operating frequency M...

Страница 21: ...fo pimicos ws www pi ws Ambient Conditions and Classifications Area of application For indoor use only Maximum altitude 2000 m Relative humidity Max 80 for temperatures up to 31 C Linearly decreasing to 50 at 40 C Storage temperature 20 C 70 C Transport temperature 20 C 70 C Supply fluctuations Max 10 of the nominal voltage Degree of pollution 2 Degree of protection according to IEC 60529 IP00 ...

Страница 22: ...3112 MMa 2019 AUG 20 PI miCos GmbH Freiburger Strasse 30 79427 Eschbach Germany Page 22 25 Phone 49 7634 5057 0 Fax 49 7634 5057 99 Email info pimicos ws www pi ws Dimensions Values in mm decimal places separated by comma Platform at min heigth position z 0 ...

Страница 23: ...1100 011112 013112 MMa 2019 AUG 20 PI miCos GmbH Freiburger Strasse 30 79427 Eschbach Germany Page 23 25 Phone 49 7634 5057 0 Fax 49 7634 5057 99 Email info pimicos ws www pi ws Comparison Platform at max heigth position z 13 mm combined view ...

Страница 24: ... Direction L 306 011100 L 306 011112 L 306 013112 1 Motor A Motor A Input 2 3 Motor A Motor A Input 4 5 Motor B Motor B Input 6 7 Motor B Motor B Input 8 9 10 REF REF Output 11 Limit LE1 neg Limit LE1 neg Output 12 Limit LE2 pos Limit LE2 pos Output 13 14 15 16 17 18 Limit Power 5 V Limit Power 5 V Input 19 Encoder A Output 20 Encoder A Output 21 Encoder B Output 22 Encoder B Output 23 Encoder C O...

Страница 25: ...also differ and must not be seen as guaranteed properties The conditions in text and the images correspond to the status at the time of publication The current documentation is available on our website for download In the case of new documentation pay attention to possible interim changes to the product Copyright 2019 Physik Instrumente PI GmbH Co KG Auf der Roemerstr 1 76228 Karlsruhe Germany The...

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