background image

 

PLEASE NOTE.    In the event that you 
inadvertently have the valves of your grill 

turned to the “ON” position, and then open 

the valve on top of your tank, the excess flow 
device will activate and shut off the flow of 

gas.    If this should occur, turn the valves to 
the “OFF” position on your grill head then the 

valve on the tank “OFF”.    Wait five minutes 

before attempting to light.    Always turn on the valve at the 

top of your tank and then the valves to your grill head to the 
“ON” position.    The safety system detailed above has been 

incorporated into your PGS gas grill to provide you and your 
family the maximum in safety when operating the grill. 

 

PLEASE DO NOT CHANGE THE LP HOSE OR USE WITH A TANK 

LARGER THAN 20 LBS. OR TO A TANK EQUIPPED WITH 
ANYTHING OTHER THAN A QCCI FITTING.    TURN VALVE 

THAT IS LOCATED AT THE TOP OF TANK TO “OFF” WHEN 
GRILL IS NOT IN USE. 

 

PROPANE CYLINDER FILLING & HANDLING 

TIPS

 

When the hose and regulator are disconnected from the tank, the 

flow of gas is safely shut off.    You must still shut off the main tank 
valve located at the top of the tank when transporting your tank or 

when the unit is not in use.   

 

Do not modify hose or LP fittings. Contact local dealer or 

distributor if tank, hose or fittings need replacement. 

 

If it is evident there is excessive abrasion or wear, or 
the hose is cut, it must be replaced prior to the grill 

being operated.    Please see your local PGS dealer or 
call the factory for an exact replacement. 

 

Store propane tank outdoors in a cool, well ventilated 
area.    Never store extra tanks in, on, or around your 

grill. 

 

Turn off tank when not in use. 

 

Transport tanks upright ONLY. 

 

Never allow a tank to be overfilled.    100% empty tanks 
hold only 4.5 gallons of propane. 

 

Inspect your grill cabinet often to ensure that 
ventilation openings in sides and back of cart are free 

from debris and have proper air circulation. 

 

Never paint LP cylinder a dark color.    This may cause 
OVERHEATING. Do not apply heat directly to tank. 

 

LP Gas is stored under high pressure and must be 
handled with care. Do not handle a tank roughly. 

 

Be sure your LP gas dealer checks the cylinder with a 
soapy solution for leaks after filling. 

 

Do not turn gas valve on unless connection between 
regulator and tank is complete. 

 

Storage of your gas grill indoors is permissible only if 

the cylinder is disconnected, removed from grill and 
cylinder stored outdoors in a well-ventilated area away 

from children.

 

 

BEFORE ATTEMPTING TO LIGHT GRILL, BE CERTAIN THE 
GAS VALVE KNOBS ARE IN THE OFF POSITION.    TURN TANK 

VALVE ON BY TURNING KNOB ON TOP OF TANK, COUNTER 
CLOCKWISE.    CHECK ALL CONNECTIONS WITH A 

SOLUTION OF 50% LIQUID SOAP, 50% WATER.   
SOLUTION CAN BE SPRAYED ON WITH A SPRAY BOTTLE OR 

PAINTED ON ALL CONNECTIONS WITH A BRUSH.    IF 

BUBBLES APPEAR THERE IS A LEAK, TURN OFF GAS, 
TIGHTEN FITTINGS AND REPEAT THIS CHECK

 

NOTE.    A PRESSURE REGULATOR AND HOSE ARE SUPPLIED 

WITH GRILL MUST BE USED.    REPLACEMENT PARTS MUST 
BE OEM EXACT REPLACEMENT ONLY. 

 
 

 

The cylinder must be provided with a shutoff valve terminating in an 
LP-gas supply cylinder, valve outlet specified, as applicable, for 

Connection No. 510 in the Standard for Compressed Gas Cylinder 

Valve Outlet and Inlet Connections, ANSI/CGA-V-1, or Connection No. 
600 in the Compressed Gas Association’s Limited Standard Cylinder   

 
Valve Outlet Connection for Propane Small Valve Series or a 

combination LP-gas cylinder valve and QCC1 assembly complying 
with 1.5.5-c and a safety relief device making a direct connection with 

the vapor space of the cylinder.    The cylinder supply system must be 
arranged for vapor withdrawal and must include a collar to protect 

the cylinder valve.

 

PROPANE GAS CYLINDER

 

                                        DISCONNECTED CYLINDER MUST NOT 

BE STORED IN A BUILDING, GARAGE OR ANY 

  OTHER ENCLOSED AREA.    BEFORE LIGHTING 

  GRILL, INSPECT THE HOSE TO ENSURE 

  THAT IT IS INTACT AND THERE ARE NO LEAKS.

 

 

All LP-gas cylinders used with this grill shall be approximately 12" in 
diameter and about 18" in height.    The maximum fuel capacity must 

be 20 lbs. of propane (47.7 lbs. nominal water capacity or 4.5 gallons).   
DO NOT connect your grill to a propane gas cylinder that exceeds this 

capacity. 

USE ONLY CYLINDER DESCRIBED IN THIS SECTION.

 

        All propane-gas cylinders used with the grill 

must be constructed and marked in 
accordance with the specifications for 

propane-gas cylinders of the U.S. 

Department of Transportation (DOT).    In 
Canada, gas cylinders must meet 

CAN/CSA-B339-Cylinders, Spheres, and 
Tubes for Transportation of Dangerous 

Goods: and Commission.    Cylinder used must 
include a collar to protect the cylinder valve. 

 
All refillable propane-gas cylinders used with the gas grill must be 

inspected at every filling and must be re-qualified by licensed LP-gas 
cylinder filler in accordance with DOT (US) or CTC (Canadian) 

requirements for LP-cylinders. 

LP-Gas Tank Specifications: 

Weight (filled) 

40 lbs. 

(18.14 kg) 

Capacity 

4.5 gallons 

Diameter (outside) 

12 1/8" 

(30.8 cm) 

Height 

18"   

(45.7 cm) 

Connection 

TYPE I (QCC) 

 

 

NATURAL GAS MODELS

 

Your PGS gas grill has been designed and produced for 

outdoor use only

!   

Every gas-burning appliance produces 

carbon monoxide and should not be allowed to accumulate 

in confined areas.    DO NOT OPERATE YOUR PGS GAS GRILL 
INSIDE A HOME, GARAGE, RECREATIONAL VEHICLE, BOAT, 

TENT OR ANY OTHER ENCLOSED AREA.

 

 
NEVER ATTEMPT TO OPERATE YOUR NATURAL GAS GRILL 

USING PROPANE, CHARCOAL OR ANY OTHER FUEL SOURCE.

 

 

The grill is designed to operate on Natural Gas at a pressure of 4.5" 
water Column (W.C.) (1.75 kPa) unregulated.    Check with your gas 

utility for local gas pressure.    Use of your gas grill at pressures other 
than approximate 4.5" water column could affect the performance of 

your grill and requires installation of a natural gas regulator set at 
4.5” W.C.    When choosing a location for your grill, you must locate it 

at least 30” away from any combustible material and out of traffic 
paths.    The grill and its individual shutoff valve must be 

disconnected from the gas supply piping system during any pressure 
testing of that system at test pressures in excess of 1/2 psig (3.5kPa).   

The grill must be isolated from the gas by closing its valves during any 
pressure testing of the gas supply piping system at test pressures 

equal to or less than 1/2 psig (3.5kPa). 

 

 

 

 

Содержание BIG SUR Series

Страница 1: ...ing Noncombustible materials would include brick masonry stone cement and steel Do not obstruct flow of combustion and ventilation air Keep ventilation openings on cart or island free from obstruction or debris NOTE TO INSTALLER Leave this Owner s Manual with the consumer after delivery and or installation NOTE TO CONSUMER Leave this Owner s Manual in a convenient place for future reference Nuts b...

Страница 2: ...ct us We also welcome any and all comments you might have about your grill and how we might improve it in the future Bon Appetit George Speicher Pete Arnold George Speicher Pete Arnold Chairman President Please note We have made our catalogs specification sheets and other materials relating to our fine line of outdoor cooking products as comprehensive and accurate as possible We are constantly try...

Страница 3: ...nd Electrode Adjustment Page 10 Grease Tray Clean Out Page 10 Periodic Cleaning Page 10 11 Flare Ups Page 11 Flash Back Spider Fires Page 11 Gas Grill Conversion Page 11 Troubleshooting Page 11 12 14 Timer Care of Stainless Steel Page 12 Masonry Cut Out Dimensions Page 12 13 Infra Broil Rear Burner Use Page 13 Flame Adjustment Page 13 14 Grill Cover Page 14 Replacement Parts Page 14 T SERIES GRILL...

Страница 4: ... INSTRUCTIONS section of this manual found on page 11 Inspect hose before each use of appliance if signs of wear replace before operating If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the outdoor cooking appliance being put into operation USE only OEM replacement Do not modify original equipment Your grill has been designed and engineered to o...

Страница 5: ... shed breezeways or other enclosed areas Store your grill in a well vented area with gas supply OFF If grill is stored INDOORS LP cylinder MUST be removed if equipped with one and store cylinder outdoors in a well ventilated area away from heat and where children may possibly tamper with it When using the optional side burner kit use pots that have flat bottoms and are large enough to cover entire...

Страница 6: ...ROPANE SERIAL NUMBER _____________________________ DATE PURCHASED____________________________ DEALER NAME_______________________________ CITY STATE_________________________________ PLEASE RETURN REGISTRATION CARD TODAY pages 23 24 SAFETY YOUR GRILL IS DESIGNED FOR OUTDOOR USE ONLY Please thoroughly review all safety statements recapped on pages four and five on this manual and found throughout The...

Страница 7: ...erminating in an LP gas supply cylinder valve outlet specified as applicable for Connection No 510 in the Standard for Compressed Gas Cylinder Valve Outlet and Inlet Connections ANSI CGA V 1 or Connection No 600 in the Compressed Gas Association s Limited Standard Cylinder Valve Outlet Connection for Propane Small Valve Series or a combination LP gas cylinder valve and QCC1 assembly complying with...

Страница 8: ...us condition which can cause a fire to occur behind the valve assembly thereby damaging the grill and making it unsafe to operate DO NOT OPERATE THE GRILL UNDER UNPROTECTED COMBUSTIBLE CONSTRUCTION Use only in well ventilated areas Do not use in buildings garages tents sheds breezeways or any enclosed areas Keep the area surrounding the grill free from combustible materials trash or combustible fl...

Страница 9: ...ined hose that is shown below attached see image for location Be certain hose is sufficiently tightened prior to connecting to propane cylinder Be sure to check the connection from the LP hose to the manifold with a soapy solution if you see bubbles tighten this fitting and check again LP HOSE AND REGULATOR CONNECTION TO MANIFOLD NATURAL GAS CONNECTION TO GRILL MANIFOLD NATURAL GAS REGULATOR ASSEM...

Страница 10: ...STILL FAILS TO LIGHT CHECK THE GAS SUPPLY YOU COULD BE OUT OF LP GAS OR THE MAIN GAS SUPPLY FOR NATURAL GAS MAY HAVE BEEN TURNED OFF The lower lighting port will not light the rear burner This must be lit with the ignition system or a hand held ignitor Manual Lighting of Grill NOTE If grill is hot manual lighting tube may not work Allow grill to fully cool before relighting ELECTRODE ADJUSTMENT Th...

Страница 11: ...sing flashback which could also damage your grill see illustration To remove spider webs and or other obstructions you must remove the burner and clean out the venturi with a long narrow bottlebrush Spider webs inside venturi THIS SHOULD BE DONE ROUTINELY AFTER THE GRILL HAS SET IDLE FOR EXTENDED PERIODS Your PGS grill has fine mesh brass screening placed inside the burner venturis to minimize thi...

Страница 12: ...rust marks are more likely to be the result of small particles of ordinary steel which have become attached to the surface these have subsequently rusted in the damp environment The most common source of such particles is from wire wool scouring pads but contamination may also occur from carbon steel utensils and cast iron water supply pipes These brown marks are only superficial stains which will...

Страница 13: ...er operation so no adjustments should be required Occasionally vibration during transport or variations in local fuels and gas pressure altitude or other external conditions might require minor burner adjustments Sometimes your burner will burn differently if your propane cylinder has been recently filled or it is near empty Sometimes air will need to be purged from your natural gas line A qualifi...

Страница 14: ...oud to offer a full series of grills equipped with one hour gas timers built right into the controls This insures that the gas flow to the grill stops at one hour or less This prevents wasting a precious resource prevents damage done if grills are left on for hours or days at a time and provides peace of mind so you don t have to worry did I leave the grill on Below is an image of our S27T on a st...

Страница 15: ...and long lasting use of timer The timer knob should turn freely if it impinges on the control panel it will stop and will not operate We recommend pulling timer knob off at least once a month and cleaning assembly with compressed air to remove any and all debris It is possible to break the knob if turned in the wrong direction Replacement knobs are available from AEI Corporation If timer fails to ...

Страница 16: ...the grill to self clean the cooking grids and ceramic briquettes Most of your grilling will be done at MEDIUM and LOW settings The MEDIUM Setting The medium setting between HI and LO can be used for most meals including steaks chops burgers fish etc The medium setting may also be used to sear foods that have been cooked initially on the LO setting Cooking with the lid open or closed is a matter of...

Страница 17: ...t Loaf Cakes Pies Cookies Casseroles 425 450 HI Biscuits Pizza Rolls THE MICROWAVE GRILL COMBO Your PGS Gas Grill and indoor microwave are a great combination Many meals that require long cooking times or defrost times may be started in the microwave and finished up on the grill The convenience of the microwave and great taste of the outdoor grill are an unbeatable combination for those with busy ...

Страница 18: ...ight occur Sauces and marinades will tenderize flavor and garnish your beef dishes Your individual tastes coupled with experimentation will help create countless favorites With the exception of steaks and pork chops SLOW cooking will generally ensure tender meats Use MEDIUM heat for grilled foods including hamburgers and franks Use LO heat for all roasts and rotisserie recipes FROZEN MEATS Large r...

Страница 19: ...ed flare up As a general rule brush all poultry with cooking oil to seal in the flavor and juices and cook on the LO heat setting AFTER pre heating Unlike other cuts of meat chicken and poultry can be barbecued ahead of time and kept warm or re heated prior to a later serving This flexibility makes poultry an excellent choice for large gatherings Poultry is popular any way you grill it It is also ...

Страница 20: ...ck rotis with lid closed use a meat thermometer roast should reach 155 degrees ask your dealer about our INFRA BROIL rear burner kit there is nothing like it for rotis cooking Ribs Medium 15 20 minutes Sear ribs on HI setting briefly then turn down to medium place ribs in a grill safe dish to cook thoroughly Cook via the indirect method with burner underneath pan off and other burner Then Low 1 to...

Страница 21: ...e of grill turn heat on other side of grill preheat grill for ten minutes Place Turkey with favorite stuffing breast side up on cooking grid above pan Use a meat thermometer to insure temperature on turkey meat reaches 185 degrees ASK YOUR DEALER ABOUT OUR INFRA BROIL REAR BURNER KIT THERE IS NOTHING LIKE IT FOR ROTIS COOKING The above guide will aid you in achieving excellent cooking results The ...

Страница 22: ...vanized steel components Moon Rok ceramic briquettes and all other parts not previously noted will be free from defects in material and workmanship when subjected to normal domestic use and service for a period of one year from date of original purchase Commercial Installation Warranty Full one year replacement warranty for all parts on Legacy Timer equipped grills when used in a Commercial settin...

Страница 23: ...23 PGS GRILLS BY AEI CORPORATION 2641 Du Bridge Ave P O BOX 16097 IRVINE CA 92623 6097 PH 949 474 3070 FAX 949 474 0559 C U T O U T M A I L ...

Страница 24: ...______ PGS Serial Number_______________________ Reason for Choosing a PGS Grill ____TIMER ____Advertising _____Quality _____ Price ____Features ____Rec by Friend ___Other please write below __________________________________________________________________________________________ __________________________________________________________________________________________ This Grill Replaces _____Thi...

Страница 25: ... REGULATOR ASSEMBLY NG 403827 403827 403827 403827 403827 28L LEFT SHELF BRACKET F CARTS 409L28 409L28 409L28 409L28 409L28 28R RIGHT SHELF BRACKET F CARTS 409R28 409R28 409R28 409R28 409R28 29L LEFT SIDE SHELF FOR CARTS 409L29 409L29 409L29 409L29 409L29 29R RIGHT SIDE SHELF FOR CARTS 409R29 409R29 409R29 409R29 409R29 30 MAIN BURNER 403930 403930 403930 403930 403930 31 GRATE FOR BRIQUETTE ROCKS...

Страница 26: ...26 ...

Страница 27: ...27 OWNER NOTES ...

Страница 28: ...28 PGS GRILLS by AEI CORPORATION 2641 Du Bridge Ave P O BOX 16097 IRVINE CA 92623 6097 PH 949 474 3070 FAX 949 474 0559 Email info aeicorporation com ...

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