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SAFETY PRECAUTIONS

 

IF YOU SMELL GAS: 

1. Shut off gas to the appliance. 
2. Extinguish any open flames. 

3. Open lid. 

4. If odor continues, immediately call your gas supplier. 
 

CALIFORNIA PROPOSITION 65 –WARNING 

The burning of gas 

cooking fuel generates toxic byproducts, which are on the list of 

substances that are known by the State of California to cause cancer or 
reproductive harm. California law requires businesses to warn 

customers of potential exposure to such substances.    To minimize 
exposure to these substances, always operate this unit according to this 

manual, ensuring you provide good ventilation when cooking with gas.   
This warning is issued pursuant to California Health & Safety Code Sec. 

25249.6 
 

SAFETY PRACTICES TO AVOID PERSONAL INJURY   

When properly cared for, your grill will give safe, reliable service for 

many years. However, extreme care must be used since the grill 

produces intense heat, which can increase accident potential. When 
using this appliance, basic safety practices must be followed, including 

the following: 

 

Read this Manual carefully and completely before using your 
grill to reduce the risk of fire, burn hazard or other injury. 

 
Begin by ensuring proper assembly.    Do not repair or replace any part 

of the grill unless specifically recommended in this manual. All other 
service should be referred to a qualified technician.    For personal safety, 

wear proper apparel. Loose fitting garments or sleeves should never be 
worn while using this appliance. Some synthetic fabrics are highly 

flammable and should not be worn while cooking. Never let clothing, pot 
holders or other flammable materials come in contact with or too close 

to any grate, burner or hot surface until it has cooled. Fabric may ignite 
and result in personal injury. 

 

Do not use aluminum foil to line the grill bottom (it may be used to line 
Grease Tray). This can severely upset combustion airflow or trap 

excessive heat in the control area. The result of this can be melted 
knobs, igniters and increased chance of personal injury. 

 

Children should not be left alone or unattended in an area 

where the grill is being used. Never allow them to sit, 
stand or play on or around the grill at any time. Do not 

store items of interest to children around or below the 
grill.   

 
Do not heat unopened food containers as a build-up of pressure may 

cause the container to burst.      Use a covered hand when opening the 
grill lid. Never lean over an open grill.    When lighting a burner, always 

pay close attention to what you are doing. Be certain you are depressing 

the igniter button.    When using the grill: do not touch the grilling grids, 
burner, casing or immediate surrounding area as these areas become 

extremely hot and could cause burns. 
 

For proper lighting and performance of the burner, keep the ports clean. 
The burner will only operate in one position and must be mounted 

correctly for safe operation.    Clean the grill with caution. Avoid steam 
burns; do not use a wet sponge or cloth to clean the grill while it is hot. 

Some cleaners produce noxious fumes or can ignite if applied to a hot 
surface. 

 

INSECT WARNING. 

Spiders and insects can nest in the burner of this 

and any other grill, and cause the gas to flow from the front of the 
burner. This is a very dangerous condition, which can cause a fire to 

occur behind the valve assembly, thereby damaging the grill and making 

it unsafe to operate. 
 

DO NOT OPERATE THE GRILL UNDER UNPROTECTED 
COMBUSTIBLE CONSTRUCTION.

 Use only in well ventilated areas. 

Do not use in buildings, garages, tents, sheds, breezeways or any 

enclosed areas.    Keep the area surrounding the grill free from 

combustible materials, trash, or combustible fluids and vapors such as 
gasoline or charcoal lighter fluid. Do not obstruct the flow

 of combustion 

and ventilation air. 
 

If the unit is stored indoors ensure that it is cool. The propane cylinder 
must be unhooked and stored outside in a well- ventilated area, out of 

reach of children.    Never use the grill in windy conditions. If located in a 
consistently windy area (oceanfront, mountaintop, etc.) a wind- break 

will be required. Always adhere to the specified clearance.   

Position 

grill so that prevailing breeze is hitting the side of grill, not 

front or back.    If installed in an island must be constructed of 
non-combustible material and properly vented.

 

 

LOCATION 

When determining a suitable location, take into account concerns such 
as exposure to wind, and proximity to traffic paths. Locate the grill only 

in a well-ventilated area. Never locate the grill in a building, garage, 
breezeway, shed or other such enclosed areas without an approved 

ventilation system. During heavy use, the grill will produce a lot of 

smoke.    Grill should be placed on a sturdy, level surface. In breezy 
conditions face side of grill towards prevailing direction.    Do not face 

front or rear of grill in direction of breeze as wind will disrupt burners 
and possibly overheat knobs and ignition system. 

 

Please note wind entering back of grill may push burner flames 

forward causing control knobs to get hot.    If you have a 
prevailing breeze, place grill with side of grill facing breeze 

direction.    If building into a masonry island, have side of 
island facing breeze not front or back of island. 

 

CLEARANCE 

                        To Non-Combustible Construction 

A minimum of 6” clearance from the back of the 

grill to non-combustible construction is required to 
insure hood opens fully. 

 

To Combustible Construction      A minimum clearance of 12" 

between the grill and any combustible materials is required.   
A minimum of 60” clearance from the cooking grid to a 

combustible material above such as an overhang.    The grill 

and all surfaces produce heat.    Never construct an enclosure 
for grill with combustible materials.    ENCLOSURE MUST BE 

VENTED. 

 

ASSEMBLY INSTRUCTIONS 

Below instructions are for a LEGACY grill on a Portable Cart.    If you are 

installing in a masonry application, skip to step #12.     

 

If your grill has an Infra-Broil Rear Burner, see page 13 for use 
and care instructions.     

 

Cut bands off of outer cartons of the grill head and also the cart.    With 

two people lift the outer carton off the pallets. 

 

1.

 

Carefully remove all plastic and packaging, break top half of 

Styrofoam form encasing grill head away from grill.    Put grill 
head aside, 

ASSEMBLE CART FIRST

2.

 

Inside cart box your will find: 

a.

 

4 shelf brackets labeled (2each) left and right 

b.

 

2 side shelves 

c.

 

2 locking wheels 

d.

 

2 non locking wheels 

e.

 

1 interior shelf (for 36” cart only) 

f.

 

Hardware bag which includes 
Qty 16, 8mm screws 

Qty 16, 8mm flat washers 
Qty 16, 8mm spring (lock) washers 

3.

 

Remove doors from cart by lifting them off pegs 

4.

 

Flip cart so it is upside down, put a flat washer and then a 

locking washer on each of the (16) 8mm screws. 

 

 

Содержание BIG SUR Series

Страница 1: ...ing Noncombustible materials would include brick masonry stone cement and steel Do not obstruct flow of combustion and ventilation air Keep ventilation openings on cart or island free from obstruction or debris NOTE TO INSTALLER Leave this Owner s Manual with the consumer after delivery and or installation NOTE TO CONSUMER Leave this Owner s Manual in a convenient place for future reference Nuts b...

Страница 2: ...ct us We also welcome any and all comments you might have about your grill and how we might improve it in the future Bon Appetit George Speicher Pete Arnold George Speicher Pete Arnold Chairman President Please note We have made our catalogs specification sheets and other materials relating to our fine line of outdoor cooking products as comprehensive and accurate as possible We are constantly try...

Страница 3: ...nd Electrode Adjustment Page 10 Grease Tray Clean Out Page 10 Periodic Cleaning Page 10 11 Flare Ups Page 11 Flash Back Spider Fires Page 11 Gas Grill Conversion Page 11 Troubleshooting Page 11 12 14 Timer Care of Stainless Steel Page 12 Masonry Cut Out Dimensions Page 12 13 Infra Broil Rear Burner Use Page 13 Flame Adjustment Page 13 14 Grill Cover Page 14 Replacement Parts Page 14 T SERIES GRILL...

Страница 4: ... INSTRUCTIONS section of this manual found on page 11 Inspect hose before each use of appliance if signs of wear replace before operating If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the outdoor cooking appliance being put into operation USE only OEM replacement Do not modify original equipment Your grill has been designed and engineered to o...

Страница 5: ... shed breezeways or other enclosed areas Store your grill in a well vented area with gas supply OFF If grill is stored INDOORS LP cylinder MUST be removed if equipped with one and store cylinder outdoors in a well ventilated area away from heat and where children may possibly tamper with it When using the optional side burner kit use pots that have flat bottoms and are large enough to cover entire...

Страница 6: ...ROPANE SERIAL NUMBER _____________________________ DATE PURCHASED____________________________ DEALER NAME_______________________________ CITY STATE_________________________________ PLEASE RETURN REGISTRATION CARD TODAY pages 23 24 SAFETY YOUR GRILL IS DESIGNED FOR OUTDOOR USE ONLY Please thoroughly review all safety statements recapped on pages four and five on this manual and found throughout The...

Страница 7: ...erminating in an LP gas supply cylinder valve outlet specified as applicable for Connection No 510 in the Standard for Compressed Gas Cylinder Valve Outlet and Inlet Connections ANSI CGA V 1 or Connection No 600 in the Compressed Gas Association s Limited Standard Cylinder Valve Outlet Connection for Propane Small Valve Series or a combination LP gas cylinder valve and QCC1 assembly complying with...

Страница 8: ...us condition which can cause a fire to occur behind the valve assembly thereby damaging the grill and making it unsafe to operate DO NOT OPERATE THE GRILL UNDER UNPROTECTED COMBUSTIBLE CONSTRUCTION Use only in well ventilated areas Do not use in buildings garages tents sheds breezeways or any enclosed areas Keep the area surrounding the grill free from combustible materials trash or combustible fl...

Страница 9: ...ined hose that is shown below attached see image for location Be certain hose is sufficiently tightened prior to connecting to propane cylinder Be sure to check the connection from the LP hose to the manifold with a soapy solution if you see bubbles tighten this fitting and check again LP HOSE AND REGULATOR CONNECTION TO MANIFOLD NATURAL GAS CONNECTION TO GRILL MANIFOLD NATURAL GAS REGULATOR ASSEM...

Страница 10: ...STILL FAILS TO LIGHT CHECK THE GAS SUPPLY YOU COULD BE OUT OF LP GAS OR THE MAIN GAS SUPPLY FOR NATURAL GAS MAY HAVE BEEN TURNED OFF The lower lighting port will not light the rear burner This must be lit with the ignition system or a hand held ignitor Manual Lighting of Grill NOTE If grill is hot manual lighting tube may not work Allow grill to fully cool before relighting ELECTRODE ADJUSTMENT Th...

Страница 11: ...sing flashback which could also damage your grill see illustration To remove spider webs and or other obstructions you must remove the burner and clean out the venturi with a long narrow bottlebrush Spider webs inside venturi THIS SHOULD BE DONE ROUTINELY AFTER THE GRILL HAS SET IDLE FOR EXTENDED PERIODS Your PGS grill has fine mesh brass screening placed inside the burner venturis to minimize thi...

Страница 12: ...rust marks are more likely to be the result of small particles of ordinary steel which have become attached to the surface these have subsequently rusted in the damp environment The most common source of such particles is from wire wool scouring pads but contamination may also occur from carbon steel utensils and cast iron water supply pipes These brown marks are only superficial stains which will...

Страница 13: ...er operation so no adjustments should be required Occasionally vibration during transport or variations in local fuels and gas pressure altitude or other external conditions might require minor burner adjustments Sometimes your burner will burn differently if your propane cylinder has been recently filled or it is near empty Sometimes air will need to be purged from your natural gas line A qualifi...

Страница 14: ...oud to offer a full series of grills equipped with one hour gas timers built right into the controls This insures that the gas flow to the grill stops at one hour or less This prevents wasting a precious resource prevents damage done if grills are left on for hours or days at a time and provides peace of mind so you don t have to worry did I leave the grill on Below is an image of our S27T on a st...

Страница 15: ...and long lasting use of timer The timer knob should turn freely if it impinges on the control panel it will stop and will not operate We recommend pulling timer knob off at least once a month and cleaning assembly with compressed air to remove any and all debris It is possible to break the knob if turned in the wrong direction Replacement knobs are available from AEI Corporation If timer fails to ...

Страница 16: ...the grill to self clean the cooking grids and ceramic briquettes Most of your grilling will be done at MEDIUM and LOW settings The MEDIUM Setting The medium setting between HI and LO can be used for most meals including steaks chops burgers fish etc The medium setting may also be used to sear foods that have been cooked initially on the LO setting Cooking with the lid open or closed is a matter of...

Страница 17: ...t Loaf Cakes Pies Cookies Casseroles 425 450 HI Biscuits Pizza Rolls THE MICROWAVE GRILL COMBO Your PGS Gas Grill and indoor microwave are a great combination Many meals that require long cooking times or defrost times may be started in the microwave and finished up on the grill The convenience of the microwave and great taste of the outdoor grill are an unbeatable combination for those with busy ...

Страница 18: ...ight occur Sauces and marinades will tenderize flavor and garnish your beef dishes Your individual tastes coupled with experimentation will help create countless favorites With the exception of steaks and pork chops SLOW cooking will generally ensure tender meats Use MEDIUM heat for grilled foods including hamburgers and franks Use LO heat for all roasts and rotisserie recipes FROZEN MEATS Large r...

Страница 19: ...ed flare up As a general rule brush all poultry with cooking oil to seal in the flavor and juices and cook on the LO heat setting AFTER pre heating Unlike other cuts of meat chicken and poultry can be barbecued ahead of time and kept warm or re heated prior to a later serving This flexibility makes poultry an excellent choice for large gatherings Poultry is popular any way you grill it It is also ...

Страница 20: ...ck rotis with lid closed use a meat thermometer roast should reach 155 degrees ask your dealer about our INFRA BROIL rear burner kit there is nothing like it for rotis cooking Ribs Medium 15 20 minutes Sear ribs on HI setting briefly then turn down to medium place ribs in a grill safe dish to cook thoroughly Cook via the indirect method with burner underneath pan off and other burner Then Low 1 to...

Страница 21: ...e of grill turn heat on other side of grill preheat grill for ten minutes Place Turkey with favorite stuffing breast side up on cooking grid above pan Use a meat thermometer to insure temperature on turkey meat reaches 185 degrees ASK YOUR DEALER ABOUT OUR INFRA BROIL REAR BURNER KIT THERE IS NOTHING LIKE IT FOR ROTIS COOKING The above guide will aid you in achieving excellent cooking results The ...

Страница 22: ...vanized steel components Moon Rok ceramic briquettes and all other parts not previously noted will be free from defects in material and workmanship when subjected to normal domestic use and service for a period of one year from date of original purchase Commercial Installation Warranty Full one year replacement warranty for all parts on Legacy Timer equipped grills when used in a Commercial settin...

Страница 23: ...23 PGS GRILLS BY AEI CORPORATION 2641 Du Bridge Ave P O BOX 16097 IRVINE CA 92623 6097 PH 949 474 3070 FAX 949 474 0559 C U T O U T M A I L ...

Страница 24: ...______ PGS Serial Number_______________________ Reason for Choosing a PGS Grill ____TIMER ____Advertising _____Quality _____ Price ____Features ____Rec by Friend ___Other please write below __________________________________________________________________________________________ __________________________________________________________________________________________ This Grill Replaces _____Thi...

Страница 25: ... REGULATOR ASSEMBLY NG 403827 403827 403827 403827 403827 28L LEFT SHELF BRACKET F CARTS 409L28 409L28 409L28 409L28 409L28 28R RIGHT SHELF BRACKET F CARTS 409R28 409R28 409R28 409R28 409R28 29L LEFT SIDE SHELF FOR CARTS 409L29 409L29 409L29 409L29 409L29 29R RIGHT SIDE SHELF FOR CARTS 409R29 409R29 409R29 409R29 409R29 30 MAIN BURNER 403930 403930 403930 403930 403930 31 GRATE FOR BRIQUETTE ROCKS...

Страница 26: ...26 ...

Страница 27: ...27 OWNER NOTES ...

Страница 28: ...28 PGS GRILLS by AEI CORPORATION 2641 Du Bridge Ave P O BOX 16097 IRVINE CA 92623 6097 PH 949 474 3070 FAX 949 474 0559 Email info aeicorporation com ...

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