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10 

PROPANE CYLINDER CONNECTION

 

 

L.P. cylinder is connected to grill 
via a hand wheel.    When full, 

cylinder weighs nearly 42 pounds 

handle with care

.    Place 

cylinder in retaining ring and 
tighten screw on ring to secure 

tank.    Place LP Regulator hand 
wheel in LP tank outlet, tighten 

hand wheel.    Do not use tools to 

tighten hand wheel. 
 

NOTE, if not sufficiently tightened, fuel will not flow from tank 
to grill.    TEST connection with soapy solution to insure no leak.   

If removing tank, reverse procedure being certain to use care. 
 

GAS LEAK TEST 

After grill is fully assembled, tighten all connections, 

fittings and screws.    Please note that during transport, 
connections and screws may become loose… check all. 

BEFORE ATTEMPTING TO LIGHT GRILL, BE 

CERTAIN THE GAS VALVE KNOBS ARE IN THE OFF 
POSITION.    TURN GAS SUPPLY ON CHECK ALL 

CONNECTIONS WITH A SOLUTION OF 50% 

LIQUID SOAP, 50% WATER.    SOLUTION CAN BE 
SPRAYED ON WITH A SPRAY BOTTLE OR PAINTED 

ON ALL CONNECTIONS WITH A BRUSH.    IF 
BUBBLES APPEAR THERE IS A LEAK, TURN OFF GAS, 

TIGHTEN FITTINGS AND REPEAT THIS CHECK, 
NEVER CHECK FOR LEAK WITH OPEN FLAME.

 

 

PLEASE NOTE!!! ABOVE PROCEDURE IS IMPERATIVE 

FOR SAFE OPERATION ON YOUR GRILL. 
 

LIGHTING YOUR GRILL 

 

ALWAYS OPEN THE LID COMPLETELY BEFORE LIGHTING THE 
BURNER

.    This is to avoid trapping gas fumes, which could explode.   

Do not stand with your head over the grill when lighting the burner.   

Please note:    Grills equipped with Rear Infrared Burner have a 

control knob located to the far right of the control panel.   
NEVER use Rear Burner and Bottom Burners at the same time.   

Be sure new AA battery is installed below black rubber cover on control 
panel.    With any burner valve turned to high, gently depress ignition 

button.    If ignition does not occur within 5 seconds, turn controls OFF 
to prevent gas build-up.    Wait five minutes for gas to clear and try the 

above procedure again.    If the burner does not light with the electronic 
ignition, light the burner with a match or other hand held ignitor.    A 

lighting port is just under the cooking grill in the front right hand side.   

DO NOT TOSS A LIT MATCH INTO THE UNIT AND TURN THE 
GAS ON!

 

 

 

IF YOUR GRILL FAILS TO LIGHT 

 

At the right hand side of the lower grill housing; near the top of the 

cooking grid, there is a match lighting port.    Raise the grill lid.    Light a 
match (or other ignitor) and turn the LOWER BURNER RIGHT hand 

control knob to HI.    Hold the lit match (or ignitor) just above the 
ignition port and light the grill, you should hear the grill ignite within five 

seconds.      Do not drop the match down the lighting tube.    IF THE 

GRILL STILL FAILS TO LIGHT, CHECK THE GAS SUPPLY.    YOU COULD 
BE OUT OF LP GAS OR THE MAIN GAS SUPPLY FOR NATURAL GAS MAY 

HAVE BEEN TURNED OFF.    The lower lighting port will not light the rear 
burner.    This must be lit with the ignition system or a hand held ignitor. 

 

 

Manual Lighting of Grill

 

NOTE:    If grill is hot, manual lighting tube may not work.   
Allow grill to fully cool before relighting. 

 

ELECTRODE ADJUSTMENT

 

The electrode and ground wire is fixed and checked at the factory for 

optimum spark.    The tip from the electrode is 1/8" away from the 
grounding wire.    Spark may get “hotter” by SLIGHTLY increasing or 

decreasing the distance between these two wires.    Please note, you 
should not increase the distance between these two wires to more that 

3/8”.    In the event that this spacing cannot be corrected or the ceramic 

insulator is cracked and needs replacement, the entire assembly is easily 
changed by removing the grease tray, remove the screw and nut holding 

assembly, unplugging from ignition module and reinstalling new. 
 

 

 

NOTE GAP ON ELECTRODE AND GROUND WIRE 

SHOULD BE APPROXIMATELY ¼” 

 

GREASE TRAY LINING & CLEAN OUT

 

Before using grill, we suggest you 

LINE YOUR GREASE TRAY WITH 

HEAVY-DUTY ALUMINUM FOIL

.    We also recommend periodic 

inspection and clean out of the grease tray provided with your PGS gas 
grill.    You will find this very easy.    The foil should be replaced at least 

every ten grill uses or more often if you are cooking fatty meats. 

If you have left your grill out in rain without covering, grease 

tray may accumulate water.    Please empty prior to use.   

Regular replacement will add life to grease tray.    Foil should be cool to 
the touch before replacement. 

 

PERIODIC CLEANING

 

Knowing how to remove and replace the burner allows you to easily and 

thoroughly clean your grill.    Even though "Burning Off" the grill after 
every cookout will keep it ready for use, once a year you should perform 

basic maintenance to keep it in top operating condition. 
 

BE SURE THAT YOUR GAS SUPPLY IS OFF AND THAT YOUR 

FEEDLINE IS BLED OF ANY GAS. 

 

Remove your burner assembly by first removing cooking grids and then 
rock grates with rock on them, then gently pull up on the back of the 

burner assembly.    Be careful not to bend ignitor electrode when 
removing burner(s).    Remove the burner/venturi assembly; cover the 

valve orifices with a small piece of aluminum foil to keep out dirt.   
Brush both sides and bottom of the inside of the burner with a stiff wire 

brush.    Any clogged flame holes may be opened using a thin wire.   
Use a bottlebrush, pipe cleaner or long flexible wire to clean out the 

venturis.    (See Flashback Section).    Since the grill housing is heavy 
rust-free stainless steel, you are only trying to remove built up grease 

and debris.   

DO NOT BEND OR DAMAGE THE IGNITION PROBE. 

 

 

Содержание BIG SUR Series

Страница 1: ...ing Noncombustible materials would include brick masonry stone cement and steel Do not obstruct flow of combustion and ventilation air Keep ventilation openings on cart or island free from obstruction or debris NOTE TO INSTALLER Leave this Owner s Manual with the consumer after delivery and or installation NOTE TO CONSUMER Leave this Owner s Manual in a convenient place for future reference Nuts b...

Страница 2: ...ct us We also welcome any and all comments you might have about your grill and how we might improve it in the future Bon Appetit George Speicher Pete Arnold George Speicher Pete Arnold Chairman President Please note We have made our catalogs specification sheets and other materials relating to our fine line of outdoor cooking products as comprehensive and accurate as possible We are constantly try...

Страница 3: ...nd Electrode Adjustment Page 10 Grease Tray Clean Out Page 10 Periodic Cleaning Page 10 11 Flare Ups Page 11 Flash Back Spider Fires Page 11 Gas Grill Conversion Page 11 Troubleshooting Page 11 12 14 Timer Care of Stainless Steel Page 12 Masonry Cut Out Dimensions Page 12 13 Infra Broil Rear Burner Use Page 13 Flame Adjustment Page 13 14 Grill Cover Page 14 Replacement Parts Page 14 T SERIES GRILL...

Страница 4: ... INSTRUCTIONS section of this manual found on page 11 Inspect hose before each use of appliance if signs of wear replace before operating If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the outdoor cooking appliance being put into operation USE only OEM replacement Do not modify original equipment Your grill has been designed and engineered to o...

Страница 5: ... shed breezeways or other enclosed areas Store your grill in a well vented area with gas supply OFF If grill is stored INDOORS LP cylinder MUST be removed if equipped with one and store cylinder outdoors in a well ventilated area away from heat and where children may possibly tamper with it When using the optional side burner kit use pots that have flat bottoms and are large enough to cover entire...

Страница 6: ...ROPANE SERIAL NUMBER _____________________________ DATE PURCHASED____________________________ DEALER NAME_______________________________ CITY STATE_________________________________ PLEASE RETURN REGISTRATION CARD TODAY pages 23 24 SAFETY YOUR GRILL IS DESIGNED FOR OUTDOOR USE ONLY Please thoroughly review all safety statements recapped on pages four and five on this manual and found throughout The...

Страница 7: ...erminating in an LP gas supply cylinder valve outlet specified as applicable for Connection No 510 in the Standard for Compressed Gas Cylinder Valve Outlet and Inlet Connections ANSI CGA V 1 or Connection No 600 in the Compressed Gas Association s Limited Standard Cylinder Valve Outlet Connection for Propane Small Valve Series or a combination LP gas cylinder valve and QCC1 assembly complying with...

Страница 8: ...us condition which can cause a fire to occur behind the valve assembly thereby damaging the grill and making it unsafe to operate DO NOT OPERATE THE GRILL UNDER UNPROTECTED COMBUSTIBLE CONSTRUCTION Use only in well ventilated areas Do not use in buildings garages tents sheds breezeways or any enclosed areas Keep the area surrounding the grill free from combustible materials trash or combustible fl...

Страница 9: ...ined hose that is shown below attached see image for location Be certain hose is sufficiently tightened prior to connecting to propane cylinder Be sure to check the connection from the LP hose to the manifold with a soapy solution if you see bubbles tighten this fitting and check again LP HOSE AND REGULATOR CONNECTION TO MANIFOLD NATURAL GAS CONNECTION TO GRILL MANIFOLD NATURAL GAS REGULATOR ASSEM...

Страница 10: ...STILL FAILS TO LIGHT CHECK THE GAS SUPPLY YOU COULD BE OUT OF LP GAS OR THE MAIN GAS SUPPLY FOR NATURAL GAS MAY HAVE BEEN TURNED OFF The lower lighting port will not light the rear burner This must be lit with the ignition system or a hand held ignitor Manual Lighting of Grill NOTE If grill is hot manual lighting tube may not work Allow grill to fully cool before relighting ELECTRODE ADJUSTMENT Th...

Страница 11: ...sing flashback which could also damage your grill see illustration To remove spider webs and or other obstructions you must remove the burner and clean out the venturi with a long narrow bottlebrush Spider webs inside venturi THIS SHOULD BE DONE ROUTINELY AFTER THE GRILL HAS SET IDLE FOR EXTENDED PERIODS Your PGS grill has fine mesh brass screening placed inside the burner venturis to minimize thi...

Страница 12: ...rust marks are more likely to be the result of small particles of ordinary steel which have become attached to the surface these have subsequently rusted in the damp environment The most common source of such particles is from wire wool scouring pads but contamination may also occur from carbon steel utensils and cast iron water supply pipes These brown marks are only superficial stains which will...

Страница 13: ...er operation so no adjustments should be required Occasionally vibration during transport or variations in local fuels and gas pressure altitude or other external conditions might require minor burner adjustments Sometimes your burner will burn differently if your propane cylinder has been recently filled or it is near empty Sometimes air will need to be purged from your natural gas line A qualifi...

Страница 14: ...oud to offer a full series of grills equipped with one hour gas timers built right into the controls This insures that the gas flow to the grill stops at one hour or less This prevents wasting a precious resource prevents damage done if grills are left on for hours or days at a time and provides peace of mind so you don t have to worry did I leave the grill on Below is an image of our S27T on a st...

Страница 15: ...and long lasting use of timer The timer knob should turn freely if it impinges on the control panel it will stop and will not operate We recommend pulling timer knob off at least once a month and cleaning assembly with compressed air to remove any and all debris It is possible to break the knob if turned in the wrong direction Replacement knobs are available from AEI Corporation If timer fails to ...

Страница 16: ...the grill to self clean the cooking grids and ceramic briquettes Most of your grilling will be done at MEDIUM and LOW settings The MEDIUM Setting The medium setting between HI and LO can be used for most meals including steaks chops burgers fish etc The medium setting may also be used to sear foods that have been cooked initially on the LO setting Cooking with the lid open or closed is a matter of...

Страница 17: ...t Loaf Cakes Pies Cookies Casseroles 425 450 HI Biscuits Pizza Rolls THE MICROWAVE GRILL COMBO Your PGS Gas Grill and indoor microwave are a great combination Many meals that require long cooking times or defrost times may be started in the microwave and finished up on the grill The convenience of the microwave and great taste of the outdoor grill are an unbeatable combination for those with busy ...

Страница 18: ...ight occur Sauces and marinades will tenderize flavor and garnish your beef dishes Your individual tastes coupled with experimentation will help create countless favorites With the exception of steaks and pork chops SLOW cooking will generally ensure tender meats Use MEDIUM heat for grilled foods including hamburgers and franks Use LO heat for all roasts and rotisserie recipes FROZEN MEATS Large r...

Страница 19: ...ed flare up As a general rule brush all poultry with cooking oil to seal in the flavor and juices and cook on the LO heat setting AFTER pre heating Unlike other cuts of meat chicken and poultry can be barbecued ahead of time and kept warm or re heated prior to a later serving This flexibility makes poultry an excellent choice for large gatherings Poultry is popular any way you grill it It is also ...

Страница 20: ...ck rotis with lid closed use a meat thermometer roast should reach 155 degrees ask your dealer about our INFRA BROIL rear burner kit there is nothing like it for rotis cooking Ribs Medium 15 20 minutes Sear ribs on HI setting briefly then turn down to medium place ribs in a grill safe dish to cook thoroughly Cook via the indirect method with burner underneath pan off and other burner Then Low 1 to...

Страница 21: ...e of grill turn heat on other side of grill preheat grill for ten minutes Place Turkey with favorite stuffing breast side up on cooking grid above pan Use a meat thermometer to insure temperature on turkey meat reaches 185 degrees ASK YOUR DEALER ABOUT OUR INFRA BROIL REAR BURNER KIT THERE IS NOTHING LIKE IT FOR ROTIS COOKING The above guide will aid you in achieving excellent cooking results The ...

Страница 22: ...vanized steel components Moon Rok ceramic briquettes and all other parts not previously noted will be free from defects in material and workmanship when subjected to normal domestic use and service for a period of one year from date of original purchase Commercial Installation Warranty Full one year replacement warranty for all parts on Legacy Timer equipped grills when used in a Commercial settin...

Страница 23: ...23 PGS GRILLS BY AEI CORPORATION 2641 Du Bridge Ave P O BOX 16097 IRVINE CA 92623 6097 PH 949 474 3070 FAX 949 474 0559 C U T O U T M A I L ...

Страница 24: ...______ PGS Serial Number_______________________ Reason for Choosing a PGS Grill ____TIMER ____Advertising _____Quality _____ Price ____Features ____Rec by Friend ___Other please write below __________________________________________________________________________________________ __________________________________________________________________________________________ This Grill Replaces _____Thi...

Страница 25: ... REGULATOR ASSEMBLY NG 403827 403827 403827 403827 403827 28L LEFT SHELF BRACKET F CARTS 409L28 409L28 409L28 409L28 409L28 28R RIGHT SHELF BRACKET F CARTS 409R28 409R28 409R28 409R28 409R28 29L LEFT SIDE SHELF FOR CARTS 409L29 409L29 409L29 409L29 409L29 29R RIGHT SIDE SHELF FOR CARTS 409R29 409R29 409R29 409R29 409R29 30 MAIN BURNER 403930 403930 403930 403930 403930 31 GRATE FOR BRIQUETTE ROCKS...

Страница 26: ...26 ...

Страница 27: ...27 OWNER NOTES ...

Страница 28: ...28 PGS GRILLS by AEI CORPORATION 2641 Du Bridge Ave P O BOX 16097 IRVINE CA 92623 6097 PH 949 474 3070 FAX 949 474 0559 Email info aeicorporation com ...

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