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Pfaff Industrial 487-918/55, Дополнение к руководству по эксплуатации и настройке, Страница: 5 / 60

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Proper use

 

5

1 Proper 

use

The 

PFAFF

 

487-918/55, 489-918/55 

and the 

PFAFF

 

5487-918/55 

are single-needle, 

ultra-high-speed sewing machines with programmable fullness control.

The 

PFAFF

 

487-918/55 

and the 

489-918/55 

are used to sew lockstitch seams in 

industry.

The 

PFAFF

 

5487-918/55 

is used to sew two-thread chain stitch seams in industry.

Any and all uses of this machine which have not been approved of by the 

manufacturer are considered to be inappropriate! The manufacturer cannot be 

held liable for any damage caused by the inappropriate use of the machine! 

The appropriate use of the machine includes the observance of all operational, 

adjustment, maintenance and repair measures required by the manufacturer!

Содержание 487-918/55

Страница 1: ...296 12 18 647 002 Betriebsanleitung engl 06 2009 Supplement to the instruction and adjustment manual for the PFAFF 487 489 and 5487 918 55...

Страница 2: ...of PFAFF Instruction Manuals whether in whole or in part is only permitted with our previous authorization and with written reference to the source PFAFF Industriesysteme und Maschinen AG Hans Geiger...

Страница 3: ...ut 26 6 01 Seam program input 27 6 01 01 Basic settings for seam program input 27 6 01 02 Seam program input with the Creating adjusting a program functionen 29 6 01 03 Seam program input with the Cre...

Страница 4: ...g motor errors 48 7 05 Explanation of the error messages 49 7 06 Table of inputs 50 7 07 Table of outputs 50 7 08 Service menu 51 7 09 Carry out a cold start 52 7 10 Internet update of the machine sof...

Страница 5: ...ry The PFAFF 5487 918 55 is used to sew two thread chain stitch seams in industry Any and all uses of this machine which have not been approved of by the manufacturer are considered to be inappropriat...

Страница 6: ...d If the symbols or texts are framed these show functions which can be selected by pressing the appropriate position on the monitor By pressing the corresponding function this is carried out or switch...

Страница 7: ...5487 The stitch condensation is switched on and off by pressing a key When programming the seam Sew the seam section with condensed stitches Activated functions are shown with inverted symbols Unfram...

Страница 8: ...ed in parameter 209 Number keys 0 14 The previously allocated amount of fullness is called up by pressing a key When two neighbouring number keys are pressed simultaneously the corresponding average v...

Страница 9: ...l plugs as labelled to the control box Screw the earth cable from the sewing head to earth point A With an earth cable connect earth point C and D to earth point A Screw the earth cable from the main...

Страница 10: ...control unit P320 ED Switch on the machine Call up the input mode Call up the service function Call up the motor service function Press this key for the machine to learn the transmission ratio Attenti...

Страница 11: ...Call up the input mode Call up parameter 301 301 Turn the balance wheel in the direction of rotation until the needle point descending from above is flush with the top edge of the needle plate Conclud...

Страница 12: ...rvice function By turning the balance wheel in the sewing direction ascertain the number of incre ments per turn this maximum value appears under POS in the display before the rea ding jumps back to 0...

Страница 13: ...ogram number 1 and 2 Sewing with fixed programs Program number 3 to 49 Programmed sewing 4 Preparation All regulations and instructions in this Instruction Manual are to be observed Special attention...

Страница 14: ...menu Select program number 0 Confirm the selection and quit the selection menu Enter the desired value with the appropriate arrow keys If necessary allocate the current fullness amount to one of the n...

Страница 15: ...800 4 03 Entering altering the code number Switch on the machine Call up the input mode Select parameter 800 Select the code number input menu Enter the code number on the number keys factory code se...

Страница 16: ...without having to enter the code number again Select parameter 810 Take over the code number entered 800 Call up the code number input menu and enter the desired code number 800 0487 Take over the new...

Страница 17: ...l Switch on the machine Call up the input mode Select the service menu Select control panel functions Change the display contrast Switch the key tone off or on Never reduce the display contrast to the...

Страница 18: ...displayed on the control panel and can be altered directly by using appropriate function just as the functions at the beginning and the end of the seam and the needle and sewing foot positions Switch...

Страница 19: ...When this function is activated the needle moves to its highest position after sewing stops Thread trimming When the function is activated enables thread trimming with the pedal function Sewing foot r...

Страница 20: ...tch on the condensed stitches function and call up the menu for entering the values 1 30 stitches can be entered In each case change the number of stitches for the condensed stitches or the number of...

Страница 21: ...of 2 5 mm When se wing with shorter stitch lengths the gathering intensity is increased with lon ger stitch lengths it is reduced accordingly Switch on the machine and select program number 1 or 2 se...

Страница 22: ...g stops Thread trimming When the function is activated enables thread trimming with the pedal function Sewing foot raised When this function is activated the sewing foot is raised after sewing stops S...

Страница 23: ...ection the corresponding parameters for seam section number fullness with fullness adjustment and the number of stitches length of seam section are displayed To control the seam sequence the current s...

Страница 24: ...ion Program interruption Interrupts the program sequence see Chapter 5 03 01 Program interruption Thread trimming When the function is activated enables thread trimming with the pedal function Sewing...

Страница 25: ...planation of the error messages 5 03 01 Program interruption With the program interruption function the programmed seam sequence is interrupted e g if the thread breaks Interrupt program sequence If n...

Страница 26: ...alue Change the value of the selected parameter see Chapter 7 02 02 Example of a parameter input Software information Calls up information about the current machine software Creating adjusting a progr...

Страница 27: ...select the program number and the basic settings of the seam program which is to be sewn 6 01 01 Basic settings for seam program input The basic settings in the creating adjusting a program and the t...

Страница 28: ...h right seam only Sewing program with left and right seam beginning with the left seam Conclude the input of the basic settings and change to the seam section input see Chap ter 6 01 02 Seam program i...

Страница 29: ...fullness see Chapter 4 02 Inputting fullness Alter the maximum speed for the current seam section These functions are used to scroll through the current seam program The current seam section is displ...

Страница 30: ...t the seam end or program end If entering only one seam only the right or only the left seam the program end is set in the desired seam section In the same way as the program end the seam end is set w...

Страница 31: ...Chapter 6 01 01 Basic settings for seam program input Before sewing starts the following displays and functions appear on the screen Enter the seam start functions see Chapter 6 01 04 Entering the fu...

Страница 32: ...nsed stitches defined during the input of the functions for the end of the seam section will be carried out after the seam program input has been conclu ded Up to 30 stitches will be sewn Danger of in...

Страница 33: ...the values 1 9 stitches can be entered PFAFF 5487 Switch on the condensed stitches function and call up the menu for entering the values 1 30 stitches can be entered In each case change the number of...

Страница 34: ...s function and call up the menu for entering the values 1 30 stitches can be entered In each case change the number of stitches for the condensed stitches or the number of backtack stitches with the a...

Страница 35: ...ter 5 01 Manual Sewing Switch the needle raised function on or off see Chapter 5 01 Manual Sewing Conclude the input and change to programmed sewing It is not possible to set every combination of func...

Страница 36: ...put mode Call up the creating adjusting a seam program function and enter program number 4 Set the seam type right seam by pressing until the appropriate symbol appears Call up the menu for comment in...

Страница 37: ...e to the next seam section and set value 40 for the number of stitches Conclude the input of the end of the seam section Change to the input of the second seam section Enter the value 20 for the fulln...

Страница 38: ...third seam section Enter the value 0 for the fullness Call up the menu for the input of the end of the seam section Switch on the function for changing to the next seam section by pedal Switch on the...

Страница 39: ...teach in function and enter program number 11 Set the seam type right seam by pressing until the appropriate symbol appears Call up the menu for comment input Enter the comment TEACH with the keyboard...

Страница 40: ...ion Use the pedal function to sew the second seam section Operate the knee switch Enter the value 0 for the fullness Sew the first seam section using the pedal function Change to the input of the seco...

Страница 41: ...takes up to 20s until the card is detected Switch on the machine Call up the input mode Call up program administration Read SD Card and machine memory again Explanation of the functions Input mode Ca...

Страница 42: ...ied to from SD Card or can be deleted on the SD Card filename MDAT Format SD Card The Format function formats the SD Card If the SD Card is not readable it is new formatted If the SD Card is readable...

Страница 43: ...ice Requirement With the fullness set at 0 the stitch length at 2 5 and the adjustment gauge 5 fitted the roller 2 should be touching pressure sleeve 4 Fig 7 01 Switch on the machine Press key 0 on ke...

Страница 44: ...ction the input mode is called up in which the individual parameters can be called up directly With a code it is possible to protect all or individual parameter groups against unauthorised access Sele...

Страница 45: ...nt 45 7 02 02 Example of a parameter input Switch on the machine Call up the input mode e g call up parameter 113 switch beep tone for section change on off e g switch beep tone on value ON Conclude t...

Страница 46: ...value keyboard 0 9 0 212 Not speed variation with change of fullness OFF ON OFF 213 program interruption with pedal position 2 OFF ON OFF 3 301 Position Needle point at top edge needle plate P320ED 0...

Страница 47: ...15 708 Maximum moment for rest brake 0 100 0 709 Minimum machine speed 3 64 6 710 Maximum machine speed 487 489 5487 1 55 0 42 55 711 Maximum motor speed 487 489 5487 1 55 0 42 55 712 Positioning spe...

Страница 48: ...810 Enter access code 0 9999 3800 7 04 Sewing motor errors Message Description 33 Invalid parameter value 34 Brake path too short 35 Communication error with limit control 36 Switch on sequence not r...

Страница 49: ...stitch counter 37 Time out for stop command after x stitches 38 Time out for initialization xxx error bytes of sewing motor control unit see list Motor Errors E003 Section E004 End of section E005 Pe...

Страница 50: ...ot assigned E14 not assigned E15 not assigned E16 Reference for fullness adjustment 7 07 Table of outputs O1 Raise sewing foot O1 1 and O1 2 O2 Thread trimmer O2 1 and O2 2 O3 not assigned O4 not assi...

Страница 51: ...art See Chapter 7 09 Carry out a cold start Motors After this function has been called up the stepping motors for fullness and for the sewing motor can be moved Basic position of the stepping motor Af...

Страница 52: ...ld start Switch on the machine Call up the input mode Call up the service menu Carry out a cold start After a cold start all programmed values are set back to their status at the time of delivery All...

Страница 53: ...y control is carried out and if necessary a cold start More information and assistance is at your disposal in the file PFPHILFE TXT which can be called up from the PFP boot program by pressing the hel...

Страница 54: ...g X1A RS232 interface 1 Control panel BDF T1 X1B VSS OTE Sewing head identification X3 Incremental transmitter control unit XR3 Incremental transmitter sewing motor XS3 Sychronizer PD3 X4B Stepping mo...

Страница 55: ...55 8 01 02 Circuit diagrams 91 191 525 95 P320 ED P323 MS 91 191 525 95 Part 1 Version 20 09 07 Circuit diagrams...

Страница 56: ...56 P320 ED P323 MS Circuit diagrams Version 20 09 07 91 191 525 95 Part 2...

Страница 57: ...57 91 191 525 95 Part 3 Version 20 09 07 Circuit diagrams P320 ED P323 MS...

Страница 58: ...58 P320 ED P323 MS Circuit diagrams Version 20 09 07 91 191 525 95 Part 4...

Страница 59: ...Note...

Страница 60: ...und Maschinen AG is an authorized licensee of the PFAFF trademark PFAFF Industriesysteme und Maschinen AG Hans Geiger Str 12 IG Nord D 67661 Kaiserslautern Telefon 49 6301 3205 0 Telefax 49 6301 3205...

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