TABLE OF CONTENTS
2
Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles
MAGNETO FLYWHEEL/FREEWHEEL........................................................................................................... 24
To remove the magneto flywheel .............................................................................................................24
Removal of the overrunning clutch...........................................................................................................26
Checking the overrunning clutch..............................................................................................................27
Replacing the lip seal...............................................................................................................................27
Oil pump...................................................................................................................................................27
CYLINDER HEAD/CYLINDER/PISTON .......................................................................................................... 29
Removal of the pulsair reed valve ............................................................................................................29
Removal of the cylinder head...................................................................................................................29
Removal of the camshaft and/or rockers..................................................................................................32
Removal of the valves or valve stem seals ..............................................................................................33
Removal of the cylinder / piston ...............................................................................................................35
Checking the cylinder...............................................................................................................................36
Checking the piston..................................................................................................................................36
Checking the piston rings.........................................................................................................................36
Installing the piston rings on the piston....................................................................................................37
Fitting the piston.......................................................................................................................................37
Fitting the cylinder ....................................................................................................................................38
Setting the timing .....................................................................................................................................39
Checking the timing..................................................................................................................................40
Installing the valve clearance ...................................................................................................................40
Checking the valve clearance ..................................................................................................................41
CRANKCASE .................................................................................................................................................. 42
Removal of the crankshaft .......................................................................................................................42
Checking the crankshaft and conrod assembly .......................................................................................43
Replacing the lip seal...............................................................................................................................43
Fitting the conrod and crankshaft assembly.............................................................................................44
