
Illustration 62
g06304904
Typical example of 904D-E36TA Industrial Engine
1.
Ensure that the turbocharger is clean and free from
dirt before removing components for inspection.
2.
Remove the pipe from the turbocharger exhaust
outlet and remove the air intake pipe (1). Visually
inspect the piping for the presence of oil. Clean the
interior of the pipes to prevent dirt from entering
during reassembly.
3.
Check for obvious heat discoloration of the
turbocharger. Check for any loose bolts or any
missing bolts. Check for damage to the oil supply
line and the oil drain line. Check for cracks in the
housing of the turbocharger. Ensure that the
compressor wheel can rotate freely.
4.
Check for the presence of oil. If oil is leaking from
the back side of the compressor wheel, there is a
possibility of a failed turbocharger oil seal.
The presence of oil may be the result of extended
engine operation at low idle. The presence of oil
may also be the result of a restriction of the line for
the intake air (clogged air filters), which causes the
turbocharger to slobber.
5.
Install the air intake pipe and the exhaust outlet
pipe to the turbocharger housing. Ensure that all
clamps are installed correctly and that all clamps
are tightened securely. For more information, refer
to Systems Operation, Testing, and Adjusting,
“Turbocharger - Inspect”.
i07926235
Walk-Around
Inspection
Inspect
the
Engine
for
Leaks
and
for
Loose
Connections
A
walk-around
inspection
should
only
take
a
few
minutes.
When
the
time
is
taken
to
perform
these
checks,
costly
repairs
and
accidents
can
be
avoided.
For
maximum
engine
service
life,
make
a
thorough
inspection
of
the
engine
compartment
before
starting
the
engine.
Look
for
items
such
as
oil
leaks
or
coolant
leaks,
loose
bolts,
worn
belts,
loose
connections,
and
trash
buildup.
Make
repairs,
as
needed:
• The guards must be in the correct place. Repair
damaged guards or replace missing guards.
• Wipe all caps and plugs before the engine is
serviced to reduce the chance of system
contamination.
NOTICE
For any type of leak (coolant, lube, or fuel) clean up
the fluid. If leaking is observed, find the source and
correct the leak. If leaking is suspected, check the flu-
id levels more often than recommended until the leak
is found or fixed, or until the suspicion of a leak is
proved to be unwarranted.
NOTICE
Accumulated grease and/or oil on an engine is a fire
hazard. Remove the accumulated grease and oil. Re-
fer to this Operation and Maintenance Manual, “En-
gine - Clean” for more information.
• Ensure that the cooling system hoses are correctly
clamped and that the cooling system hoses are
tight. Check for leaks. Check the condition of all
pipes.
• Inspect the water pump for coolant leaks.
Excessive coolant leakage may indicate the need to
replace the water pump. Remove the water pump.
Refer to Disassembly and Assembly, “Water Pump -
Remove and Install”.
• Inspect the lubrication system for leaks at the front
crankshaft seal, the rear crankshaft seal, the oil
pan, the oil filters, and the rocker cover.
• Inspect the piping for the air intake system and the
elbows for cracks and for loose clamps. Ensure
that hoses and tubes are not contacting other
hoses, tubes, wiring harnesses.
100
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Содержание 904D-E28T
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