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MANUAL PERIBEST I12 

 I17 

 I21 

 

 

8 | 29

 

 

·  Do  not  carry  out  any  maintenance  operations  or  dismantle  the 
pump  without  first  making  sure  that  the  pipes  are  not  under 
pressure and are empty or isolated. 
· As the peristaltic pump is volumetric and its functioning is positive 
displacement,  it  is  necessary  to  prevent  a  possible  overload  of 
pressure, due to for example, the accidental closure of a valve. For 
this reason it is advisable to fit a safety device such as: a safety valve, 
pressure limiter, etc. 
 

 

 

Operational lifetime of the pump hoses 
The  operational  lifetime  of  the  pump  hoses  cannot  be  precisely 
specified.  For  this  reason,  the  possibility  of  fracture  and 
consequential leakage of liquids must be accounted for. If the hose 
leakage sensor (optional) is fitted, then the pump can be stopped 
and / or an electrical valve can be actuated.  
In  addition,  as  the  hose  has  an  indeterminate  life  and  due  to  the 
possibility of its breakage or deterioration, the  user is responsible 
for  the  prevention  of  a  possible  (although  most  unlikely) 
incorporation  of  particles  form  the  hose  into  the  product  being 
pumped.  This  can  be  achieved  e.g.  by  means  of  filtration,  a  hose 
rupture alarm or other means suitable for the respective process 
 

 

 

CIP cleaning 
In the event of CIP cleaning, it is necessary to obtain information 
from the manufacturer about correct installation of the pump as well 
as regarding the compatibility of the cleaning agents with the pump 
hoses and the hydraulic connections.  
Cleaning  should  be  undertaken  at  the  recommended  maximum 
temperature. 
 

 

 

Direction of rotation/flow direction 
The  pump's  direction  of  rotation  in  relation  to  the  desired  flow 
direction must be checked prior to every start. 
 

 

 

Disconnect the pump from the mains 
You may only carry out work on the pump after it has previously 
been switched off and disconnected from the mains. 
 

 

 

Environmental influences 
· The device is not suitable for outdoor operation 
· Take suitable measures to protect the device from environmental 
influences such as UV rays, moisture, frost, etc. 

 

Содержание I12

Страница 1: ......

Страница 2: ... consequential damage loss of data income or profit loss or damage to possessions and claims of third parties PeriBest Pumps S L provides the information in this manual as is and does not take any responsibility and does not give any guarantee on this manual or its content PeriBest Pumps S L rejects all responsibilities and guarantees Furthermore does not take responsibility for and does not guara...

Страница 3: ...ctions 7 Warranty conditions 9 Description 10 Identification of the pump 10 Pump construction 11 Pump Hose 11 Lubricant 13 Gear Box 13 Electric motor 13 Accessories 13 Transport storage and elevation 15 Transport 15 Storage 15 Installation 16 Unpacking and Inspection 16 Conditions of use 16 Set up 16 Piping 16 Maximum connection loads 17 Comissioning 18 Testing prior to commissioning the pump 18 ...

Страница 4: ...21 4 29 Maintenance 19 General 19 Maintenance schedule 19 Cleaning hose 20 Changing lubricant 20 Replacing hose 20 Removing pump hose 20 Fitting pump hose 21 Troubleshooting 22 Specifications 24 Spare parts 25 EC Declaration 29 ...

Страница 5: ...the sales brochure In case of doubt it is the use which appears to be its intended use judging from the construction execution and function of the product Observing the instructions in the user s documentation also belongs to intended use Only use the pump in conformance with the intended use described above The manufacturer cannot be held responsible for damage or harm resulting from use that is ...

Страница 6: ...ump Qualification of the user The installation use and maintenance of the hose pump should only be performed by well trained and qualified users Temporary staff and persons in training may use the hose pump only under the supervision and responsibility of trained and qualified users Regulations and instructions Everyone who works with the hose pump must be aware of the contents of this manual and ...

Страница 7: ...they are kept up to date The safety data sheets for the media being conveyed are always decisive for initiating countermeasures in the event of leakage to the media being conveyed Observe the general restrictions in relation to viscosity limits chemical resistance and density Always switch the pump off before exchanging the pump hose In case of corrosive liquids or high temperature liquids is nece...

Страница 8: ... breakage or deterioration the user is responsible for the prevention of a possible although most unlikely incorporation of particles form the hose into the product being pumped This can be achieved e g by means of filtration a hose rupture alarm or other means suitable for the respective process CIP cleaning In the event of CIP cleaning it is necessary to obtain information from the manufacturer ...

Страница 9: ...d safety form The safety form must be applied to the outside of the shipping carton Parts which have been contaminated or which have been corroded by chemicals or other substances which can pose a health risk must be cleaned before they are returned to the manufacturer Furthermore it should be indicated on the safety form which specific cleaning procedure has been followed and it should be indicat...

Страница 10: ...are identifiable by a smart NFC label located on top of the pump On the label you can find the serial number and a NFC device and QR code that allow to acces to all information about the pump trough a mobile device The gear box and motor includes their own plate with identification number ...

Страница 11: ...BEST I12 I17 I21 11 29 Pump construction 1 Cover 2 Rotor 3 Hose 4 Pump housing 5 Base plate 6 Gear reducer 7 Motor Pump Hose 1 Extruded inner layer 2 Two High density textile layers 3 Smooth grinded external layer ...

Страница 12: ...en carefully machined therefore there are minimum tolerances in wall thickness It is very important to guarantee the correct compression of the pump hose because When the compression is too high it creates a too high load of the pump and pump hose which may result in a reduction of the life of the pump hose and bearings When the compression is too low this will result in loss of yield and backflow...

Страница 13: ...vel of lubricant glycerine The rollers don t generate friction heat so the pump only needs a little bit of lubricant to optimize the hose life The quantities of lubricant needed are Pump model Quantity of lubricant liters I12 0 1 I17 0 15 I21 0 22 Gear Box The pump models I12 I17 and I21 uses worm gear reducer The lubrication of these gear reducers is for life and are totally free of maintenance E...

Страница 14: ...MANUAL PERIBEST I12 I17 I21 14 29 Level float switch to detect the hose rupture Pulsation dampers Revolution counter ...

Страница 15: ...ler unassembled Check before operate the pump Storage The pump should be in a resting position One roller is unassembled and the hose should not be compressed Avoid areas open to harsh weather or excessive humidity For storage periods of longer than 60 days protect the coupling surfaces clamps reducers motors with adequate anti oxidant products Spare hoses should be stored in a dry place away from...

Страница 16: ...he necessary maintenance activities Make sure that the room is sufficiently ventilated so that the heat developed by the pump and drive can be discharged Keep some distance between the ventilation cover of the electric motor and wall to enable the supply of necessary cooling air Piping When determining and connecting suction and discharge lines consider the following points The bore size of the su...

Страница 17: ...rking pressure on the discharge Side Exceeding the maximum working pressure may lead to serious damage to the pump Maximum connection loads Make sure that the maximum forces on the connections are not exceeded I12 I17 I21 F1 600 N 600 N 600 N F2 120 N 120 N 120 N F3 300 N 300 N 300 N ...

Страница 18: ...and fastened Check that the pump and drive has the correct level of lubricant Check that the thermal overload protection not included in the delivery scope corresponds to the value specified on the motor type plate Check whether the direction of rotation is correctly adjusted Check that the optional electrical components are connected and are working properly Install a manometer in the pressure li...

Страница 19: ...pections that need to be carried out on the hose pump to guarantee an optimal safety operation and life of the pump Point Action Frequency 1 Check the lubricant level Before start up of the pump and on a scheduled interval during operation 2 Check the pump head for any leakage of lubricant around the cover the flanges and the rear of the pump head Before start up of the pump and on a scheduled int...

Страница 20: ...p housing into the tray Replace the drain plug and tighten it firmly The pump housing can be filled with lubricant via the breather or via plastic cover For this purpose remove the breather cap or the plastic cover and pour the lubricant into the pump housing Keep on pouring until the lubricant level has risen above the level line in the lubricant level window installed at the bottom of the front ...

Страница 21: ... tightening progressive the bolts in clock wise 1 2 3 4 1 2 3 4 etc until the flange becomes totally tighten 6 Replace the front cover 7 Turn the rotor revolution with the help of the motor so that the remaining roller presses against the pump hose 8 Remove the front cover 9 Fit the second roller into the pump rotor 10 Fill the lubricant until the lubricant level has risen above the level line in ...

Страница 22: ...ameter on the suction side Increase the diameter on the suctions side as far as possible Suction line too long Shorten the suction line as far as possible High viscosity of medium Reduce viscosity as far as possible Air introduction in the suction connections Check connections and accessories for air tightness High pulsation on suction Tighten connections and accessories Mount antipulsation equipm...

Страница 23: ...of lubricant Add original lubricant Pump hose pulled into the pump housing High inlet pressure 3 bar Reduce inlet pressure Pump hose filled with solidss Clean or replace the pump hose Press flanges insufficiently tightened Re tighten press flanges Insufficient lubricant Add original lubricant The pump does not start up Insufficient motor performance Check motor and replace if necessary Insufficien...

Страница 24: ... I17 I21 Max capacity l h 500 1100 Capacity per revolution l rev 0 109 0 227 Max working pressure kPa 1000 1000 1000 Permissible ambient Tª ºC 20 to 45 20 to 45 20 to 45 Permissible product Tª ºC 10 to 80 10 to 80 10 to 80 Sound level at 1m dB A 60 60 60 ...

Страница 25: ...MANUAL PERIBEST I12 I17 I21 25 29 Spare parts ...

Страница 26: ...000 Lip seal shaft PeriBest I12 NBR 11 I12A110000 Ball bearing shaft PeriBest I12 Steel NBR 12 I12A120000 Shim 0 5mm PeriBest I12 S S AISI 304 13 I12A130000 Rear roller support PeriBest I12 Steel 14 I12A140000 Front roller support PeriBest I12 Steel 15 I12A150000 Roller PeriBest I12 Aluminium 16 I12A160000 Roller shaft PeriBest I12 Steel 17 I12A170000 Ball bearing roller PeriBest I12 Steel NBR I12...

Страница 27: ...00 Lip seal shaft PeriBest I17 NBR 11 I17A110000 Ball bearing shaft PeriBest I17 Steel NBR 12 I17A120000 Shim 0 5mm PeriBest I17 S S AISI 304 13 I17A130000 Rear roller support PeriBest I17 Steel 14 I17A140000 Front roller support PeriBest I17 Steel 15 I17A150000 Roller PeriBest I17 Aluminium 16 I17A160000 Roller shaft PeriBest I17 Steel 17 I17A170000 Ball bearing roller PeriBest I17 Steel NBR I17A...

Страница 28: ...0 Lip seal shaft PeriBest I21 NBR 11 I21A110000 Ball bearing shaft PeriBest I21 Steel NBR 12 I21A120000 Shim 0 5mm PeriBest I21 S S AISI 304 13 I21A130000 Rear roller support PeriBest I21 Steel 14 I21A140000 Front roller support PeriBest I21 Steel 15 I21A150000 Roller PeriBest I21 Aluminium 16 I21A160000 Roller shaft PeriBest I21 Steel 17 I21A170000 Ball bearing roller PeriBest I21 Steel NBR I21A1...

Страница 29: ...mic design principles Part 1 Terminology and general principles 2006 A1 2009 EN ISO 14120 Safety of machinery Guards General requirements for the design and construction of fixed and movable guards 2016 EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements 2007 EN 60335 1 Household and similar electrical appliances Safety Part 1 General requirements 2012 A13 2...

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