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Operation and

maintenance manual

for the

KSM

series boilers with feeders

Содержание KSM 17

Страница 1: ...Operation and maintenance manual for the KSM series boilers with feeders...

Страница 2: ...utput parameters of the controller 18 4 5 Refuelling 18 4 6 Stop of boiler operation 18 4 7 Cleaning and maintenance 18 4 8 Emergency stop of boiler operation 19 5 BOILER OPERATION DISTURBANCES BEFORE...

Страница 3: ...he efficiency of the boiler ensure continuous access to the equipment avoid exceeding water temperature in boiler over 95 C maintain operating pressure not exceeding 1 5 bar NOTE Boiler installation i...

Страница 4: ...e body from flame side equals to 6 mm Heat exchanger sheets are welded from both sides and body sheets are reinforced with supports Location of convection ducts allows cleaning through the upper clean...

Страница 5: ...lledontheleftortherightsideoftheboiler Itstask is to take the fuel from the container and feed it automatical ly to burner part The KSM boiler is equipped with a fixed PSR type retort feeder Design of...

Страница 6: ...he right to introduce technical modifications 2 3 Boiler design diagram 1 Water casing 2 Ash pan doors 3 Cleaning doors 4 Water jacket 5 Thermal insulation panels 6 Electronic controller 7 Set of feed...

Страница 7: ...The producer reserves the right to introduce technical modifications 9 Flue with a damper 10 Flue gas swirlers 11 Charging hopper 12 Ash pan drawer 13 Ash pan cleaning hole 14 Smoke tubes cleaning ho...

Страница 8: ...8 Page Operation and maintenance manual for the KSM series boilers with feeders The producer reserves the right to introduce technical modifications 6 3 4 14 1 5 2 7 13 12 9 10...

Страница 9: ...y of container dm3 200 Boiler water capacity dm3 72 85 128 Heat exchanger material Steel P265GH PN EN 10028 Maximum operating pressure bar 1 5 Required min chimney draught Pa 20 25 Supply Power V W 23...

Страница 10: ...thepresenceofaddi tional tools and operation of the instrumentation The complete set should include automatic feeder fuelcontainer electroniccontroller fan brush hook ashshovel drain cock fuel swirler...

Страница 11: ...be placed in a way ensuring free access to the equipment allowing its cleaning and maintenance Therefore while setting the boiler it is recommended to maintain minimum distances from the individual wa...

Страница 12: ...ts 4 The boiler should be connected with chimney using a con nector It is not recommended to use the connection at a straight angle because it will cause a loss in the chimney draught Fluewithchimneys...

Страница 13: ...er reserves the right to introduce technical modifications Exemplary diagram of the open central heating system with four way valve and hot water heater Equalizing tank Non return ball valve Non retur...

Страница 14: ...return of too cold water from the system It is recommended to use four way mixing valve what allows the increasing temperature of water returning to the boiler Four way valve mixes hot water from the...

Страница 15: ...cated in the highest point of the system or when the pressure gauge indicates 5 bar Refilling should takeseveralsecondstomakesurethatthewaterflowsdown from the vessel 4 Closeboilerdraincockanddisconne...

Страница 16: ...t stay on the side of the boiler during the opening of the doors and pay attention to flames Take care of cleanness in the boiler room ensure proper ventilation and remove corrosive and flammable mate...

Страница 17: ...C It increases a risk of occurrence of a dew point what considerably accelerates low temperature corrosion in the heat exchanger Maintaining a temperature of feed ing water below 57 C with simultaneou...

Страница 18: ...hat there are no contaminants which can lock operation of the feeder debris rocks parts of wood metal 5 The close tightly flap of the container 6 Switch on the fan NOTE During operation of the boiler...

Страница 19: ...ileroperation and methods of dealing with them Symptom Cause Repair Smoking outwards insufficient chimney draught remove leaks in chimney flue or boiler doors insufficient chimney height lift chimney...

Страница 20: ...oducer provides a warranty for the operation of the heat exchanger for 72 months and 24 months for the components 6 The producer provides a warranty for tightness of welding connections for 10 years f...

Страница 21: ...e equipment The warranty becomes void in case of 1 Use of protections incompatible with PN 91 B 02413 2 Incorrect connection in closed system acc to the Journal of Laws of 2009 no 56 item 461 3 Incorr...

Страница 22: ...22 Page Operation and maintenance manual for the KSM series boilers with feeders The producer reserves the right to introduce technical modifications SERVICE ASSISTANCE Date Comments Signature...

Страница 23: ...is provided for 10 years 72 months for tightness of the heat exchanger and 24 months for the other components The beginning of the warranty period for the PEREKO boiler is the date of purchase confir...

Страница 24: ...p z o o 27 200 Starachowice ul Radomska 76 POLAND www grupaenvo pl Technical support tel 48 41 274 53 53 fax 48 41 274 53 26 e mail serwis pereko pl mobile 48 602 315 512 604 953 459 660 726 577 www p...

Страница 25: ...NEL v 01 XX XX v 01 XX XX 11 2015 09 2015 Boiler regulator ecoMAX 910R1 FOR SOLID FUEL BOILERS A B C functions chich are available in module respectively A B C room panel ecoSTER200 ecoSTER TOUCH modu...

Страница 26: ......

Страница 27: ...to make other changes in the boiler fittings which can influence the burning process The fittings should correspond to the components installed by the manufacturer It is recommended to operate boiler...

Страница 28: ...F TEMPERATURE SENSORS 30 11 9 CONNECTION OF BOILER S ROOM THERMOSTAT 31 11 10 CONNECTION OF MIXER S ROOM THERMOSTAT 31 11 11 CONNECTION OF RESERVE BOILER 31 11 12 CONNECTION OF ALARM SIGNALING 33 11 1...

Страница 29: ...for boiler manufacturers Before applying the regulator a boiler manufacturer should check if the regulator s mating with the given boiler type is proper and whether it can cause danger The regulator...

Страница 30: ...entation The regulator manual is a supplement for the boiler manual In particular except for this manual the boiler manual should also be observed The regulator manual is divided into two parts for us...

Страница 31: ...REGULATOR INSTRUCTION MANUAL ecoMAX 910R1...

Страница 32: ...perature is reached Preset boiler temperature decrease due to activated time spans Boiler preset temperature during loading the domestic hot water tank DHW Boiler preset temperature increase from mixe...

Страница 33: ...mbol to start the fan and press again to stop it Fire the fuel supplied and feed next fuel dose if required Manual feeder start up Once you have made sure fire in the furnace is properly kindled stop...

Страница 34: ...ature has been achieved the regulator automatically enters SUPERVISION mode 7 7 OPERATION Fuzzy Logic mode Upon change of boiler regulation mode from Standard to Fuzzy Logic regulator works in OPERATI...

Страница 35: ...SUPERVISION mode the regulator supervises that the fire in the furnace has not damped For this purpose the fan and the feeder work intermittently and operate for a certain time less frequently than i...

Страница 36: ...n as there is a risk of being burnt with hot utility water Once a week on Sunday at 2 00 A M the regulator rises the HUW container temperature to 70 C Do not turn on the disinfection function while su...

Страница 37: ...g to formula Correction preset room temperature measured room temperature x room temperature factor 10 Example Preset temperature in heating room set in the ecoSTER200 22 C degrees Measured temperatur...

Страница 38: ...ting circuits HUW container and HUW circulating pump at which lower preset temperature may be set e g for a night time or when the user is not at home e g he she left for work This feature enables aut...

Страница 39: ...in main window Following info will appear Once YES has been selected and confirmed fuel level is set at 100 Fuel may be replenished at any time without a need to wait for complete empty fuel tank Repl...

Страница 40: ...16 Change of the service parameter Tank Capacity cancels the calibration of fuel level then the level is calculated on the basis of the parameters Feeder Efficiency and Tank Capacity...

Страница 41: ...USER MANUAL OF CONTROLLER INSTALLATION AND SERVICE SETTINGS ecoMAX 910R1...

Страница 42: ...id using excessive number of elbows and cross section reductions and iii apply other rules of gravitational circuit construction e g keeping of gradients etc In case the return temperature sensor is o...

Страница 43: ...t affect combustion process control 28 boiler pump P electric relay RECOMMENDED SETTINGS Parameter Setting MENU OPERATION mode Return Protection ON Service Settings Boiler Settings Return Protection 4...

Страница 44: ...ting pump 27 return temperature sensor does not affect combustion process control 28 thermostatic 3 way valve 29 throttle mushroom valve RECOMMENDED SETTINGS Parameter Setting MENU OPERATION mode Retu...

Страница 45: ...gulator supply 27 return temperature sensor recommended mounting location bottom section of boiler water jacket 28 thermostatic 3 way valve to protect boiler return 29 throttle mushroom valve 32 HUW c...

Страница 46: ...4D if mixer sensor in not provided this option is not available Mixer support 1 ON CO Service Settings Mixer Settings 1 Max preset temperature of mixer 1 75 Service Settings Mixer Settings 1 Heating c...

Страница 47: ...23...

Страница 48: ...fire risk it is forbidden to use the controller in proximity of explosive gases or dust Moreover the controller cannot be used in conditions of water steam condensation or be exposed to effects of wat...

Страница 49: ...gulations Caution After the regulator is turned off using the keyboard dangerous voltage can occur on the terminals Before starting any assembly works you must disconnect the mains supply and make sur...

Страница 50: ...If there is a necessity to strip cable insulation more than 60mm cable leads should be fasten together or with other leads near the connector in order to prevent contact with unsafe parts in the case...

Страница 51: ...B safety temperature limiter disconnects feeder and blow in W fan PO fuel feeder motor PC HUW circulating pump instead of mixer servo PCO boiler pump PCW HUW pump PM thermostatic mixer circuit pump wi...

Страница 52: ...ng pump PC RT1 universal thermostat of the mixer 1 and the boiler RT2 thermostat of the mixer 2 R reservoir boiler AL alarm indicator PP shunt pump to protect the return of the boiler PC HUW circulati...

Страница 53: ...shunt pump PP or HUW circulating pump PC T room thermostat R reserve boiler AL alarm annunciator PP boiler shunt pump to protect boiler return PC HUW circulating time B extension module two heating c...

Страница 54: ...rs connection The controller cooperates solely with the weather sensor type CT6 P The sensor should be installed on the coolest wall of the building Usually it is the northern wall under the roof The...

Страница 55: ...hen 0 is set the CH pump will not be stopped by the room thermostat Once this time has elapsed the regulator switches on CH pump for a time set in CH pump op t th on e g 30s This feature prevents from...

Страница 56: ...er and applies voltage 12V DC at Output H which causes release of coil of U3 module relay and opening its contacts Once the boiler temperature has dropped below the value set in the parameter of Reser...

Страница 57: ...ctive alarm signal code in MENU Service Settings Boiler Settings Alarms Active alarm signal code When 31 has been set in case of any alarm occurred voltage is applied at contact 43 44 Setting this par...

Страница 58: ...opening are not interchanged To do this enter MENU Manual Control and open the mixer by selection of Mix1 open ON When opening temperature on mixer sensor should increase In other case disconnect powe...

Страница 59: ...xceeds 95 C power supply of the electric feeder and the fan is cut off by the safety temperature limiter To reset the limiter it is needed to press the button placed in the side of the casing near the...

Страница 60: ...or a wire of cross section of 0 25 mm2 it should not exceed 30m The cross section area of the wire should not be less than 0 25 mm2 11 18 DS input There is a possibility of connecting the sensor that...

Страница 61: ...there should be written new software in the pfc format as a 2 files a file with the panel software and a file with the module A software Software files should be placed directly on the memory card do...

Страница 62: ...t etc Max preset boiler temperature This parameter prevents the user to set too high value of boiler preset temperature Reduction value This parameter determines the temperature at which the boiler wi...

Страница 63: ...container may be heated up to hazardous temperature which may create the risk of burning the user Therefore some other protection e g thermostatic valves should be used Incr boil temp for HUW and mixe...

Страница 64: ...Valve opening time Enter the time of full valve opening taken from the rating plate of valve servo e g 140s Pump OFF by thermostat Once this parameter has been set at YES mixer servo closes and mixer...

Страница 65: ...er sensor at which buffer loading ends Min buffer temp Temperature measured by upper buffer sensor at which the pumps are switched off and the mixer servos are closed Note these parameters are availab...

Страница 66: ...HUW temperature HUW pump goes off In this manner users of hot utility water are protected from burning The alarm is reset by switching the regulator off and on Note arrangement of temperature sensor...

Страница 67: ...ainst freezing If the boiler temperature drops below 5 C the CH pump will be enabled thus forcing circulation of the boiler water This will delay the process of water freezing yet in the case of great...

Страница 68: ...iter are bridged jumper should be provided only in case temperature limiter is not connected if the boiler is equipped with STB temperature limiter with manual return to home position release the limi...

Страница 69: ...the setting of the parameter HUW pump operation extension time to cool down the boiler See sec 39 increase the setting of the parameter max HUW temperature to enable excessive heat discharge to HUW c...

Страница 70: ...pe in which the regulator will be mounted from the menu If a given boiler type is not specified set the option Fuzzy logic OFF With this setting the regulator may be used in STANDARD mode only and Fuz...

Страница 71: ...47...

Страница 72: ...ul Wsp lna 19 Ignatki 16 001 Kleosin Poland tel 48 85 749 70 00 fax 48 85 749 70 14 plum plum pl www plum pl www plumelectronics eu...

Страница 73: ...ecoNET300 REMOTE CONTROL OF ecoMAX REGULATORS CAN BE APPLIED TO OPERATIONAL SYSTEM REGULATOR NAME WINDOWS XP 7 8 Android Linux ecoMAX 800 series excluding ecoMAX800R1 T1 850 860 2014 08 22 OPERATION A...

Страница 74: ......

Страница 75: ...3 This sign indicates relation to safety issues This sign indicates relations to module functional features...

Страница 76: ...s adapted to cooperate with ecoNET300 internet module Connecting the module not in accordance with the manual or improperly can result in inappropriate operation of the controller or interruption of i...

Страница 77: ...S 7 CONNECTING WITH ecoMAX800 CONTROLLERS 8 CONNECTION WITH ecoMAX850 SERIES CONTROLLERS 9 CONNECTION WITH ecoMAX860 CONTROLLER 10 CONNECTION WITH INTERNET NETWORK 11 LOGGING TO THE MODULE FROM A LEVE...

Страница 78: ...rk without Internet access 9 cooperation with www econet24 com external server provides access to boiler controller via Internet 9 supports Wi Fi wireless networks 9 preview of current operation param...

Страница 79: ...INK2 interface In case of some types of controllers it is necessary to use an appropriate adapter ecoLINK2 interface and adapter are a part of the ecoNET300 set Further parts of the manual contain met...

Страница 80: ...o ecoMAX800R1 and ecoMAX800T1 In case of ecoMAX800 series a EL2adapter must be used in order to connect ecoLINK2 The following diagram shows a connection method EL2adapter where 1 Socket for RJ14 ecoL...

Страница 81: ...l COM transmission socket to connect RJ14 plug of ecoLINK2 interface without using any adapters Just unscrew the controller housing and put the plug into a COM socket 1 COM socket place of plugging a...

Страница 82: ...INK2 The following diagram shows a connection method Location of the controller COM transmission socket interfejs ecoLINK2 On Diagram includes COM transmission socket connection point between cable an...

Страница 83: ...USB Port socket and 3G USB Port to the ecoLINK interface Connect wirh RJ45 Ethernet Port with Ethernet cable e g with ADSL router swotch and modem A socket must not be use in case of WiFi wireless net...

Страница 84: ...IP assignment for ecoNET300 internet module is not supported More information can be obtained from router configuration software or network administrator LED Condition ecoNET300 operation condition P...

Страница 85: ...of http 10 1 2 237 is entered into the address field from the level of LAN network A boiler controller menu management website wil be activated It is necessary to enter network parameters in General s...

Страница 86: ...cted type is WPA2 Go to Password tab Enter Wi Fi access password using letters characters available on the list and a knob on the controller panel Confirm with ENTER In MENU Information ecoNET WiFi us...

Страница 87: ...SETTINGS 15 Wi Fi network parameters SSID protection type and password can be also configured from a level of ecoNET300 website after previously connecting it to a LAN wire network...

Страница 88: ...Ethernet or ecoNET WiFi Activated page will ask for user and password Default settings are User admin Password admin After correct login a www for managing the boiler controller operation More informa...

Страница 89: ...ing user has to create a new account Following conditions must be met Boiler controller has to be connected to a power supply and properly connected to ecoNET internet module ecoNET300 module should b...

Страница 90: ...following command will be displayed Regulator not available try other UID or check if regulator is connected to the Internet ecoNET24 server verifies whether UID number is correct 9 Regulator label en...

Страница 91: ...l In case an alert occurs an alarm message including alarm contents will be sent On previously entered e mail address 9 Regulator installation address Similar as user address Check this field if the c...

Страница 92: ...ments Detailed readout and modification of operation parameters of the boiler controller Readout and modification of all parameters of the boiler controller and CH HUW installation Data archive of sel...

Страница 93: ...ttings Diagram tab includes graphical connection diagram between boiler and heating system in the building with readouts of parameters from sensors in particular points of the installation A parameter...

Страница 94: ...OPERATION 22 A parameter to be modified is indicated by symbol Click a tile and Modify value window will appear Enter new value e g Boiler temperature and confirm with Save...

Страница 95: ...a password for service parameters in a Device settings tab in Advanced user password field Data history tab only in server version enables to readout registered parameters concerning operation of the...

Страница 96: ...riod for data readout by clicking From or To select date and time in a calendar Confirm with Done Select parameters from a drop down list and confirm with in order to add parameters to be visualized C...

Страница 97: ...ccurrence is displayed Log into www ecoNET24 com in order to display all logs of alarm conditions from the beginning of operation of the controller Logging into a local LAN network gives a possibility...

Страница 98: ...ange the boiler regulator installation address label name service access and advanced user password 9 readout a software version in the controller module and additional modules or panels 9 update inte...

Страница 99: ...e or modification of address data deletion of account adding a new device Changes are applicable only to server version Depending on what type of changes are made choose an appropriate button and ente...

Страница 100: ...t browser excluding ecoNET300 module 9 read information concerning selected controller identifier UID number software version in controller module additional modules and panels 9 update software to ec...

Страница 101: ...ables to change login data user name and password to the ecoNET300 Internet module Enter old and new data into fields Save changes by clicking OK ecoNET300 module has to be connected to power supply 1...

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Страница 104: ...Ignatki 27a 16 001 Kleosin Poland tel 48 85 749 70 00 fax 48 85 749 70 14 plum plum pl www plum pl www plumelectronics eu...

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