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Troubleshooting

13

Fault Display

Possible Causes

Actions

Over 

Shorted output.

Check for any shorts in the motor cables.

Current

Motor current exceeded the S. F. Amp

Make sure that motor Service Factor Amps
are correct.

Motor oversized or pump undersized.

Make sure that pump and motor are sized 
correctly.

Pump Jammed or locked rotor.

Pull pump; check for debris in pump

Over 

Power is cycling on and off.

Check for a generator or for switching on 

Voltage

the input line.

Faulty check valve on pump. 

Check for back flow in the system.

Under 

Low input voltage.

Make sure that input voltage is above 

Voltage

190VAC

No power for a short period of time.

Check for brown out conditions

Excessive load current.

Make sure motor is sized correctly for the 
application

Loss of a motor phase.

Make sure correct voltage is present on all 
motor leads.

Loss of an input line.

Make sure correct voltage is present on all 
input lines.

Rotor Jam   

Exceeding S.F. Amps

Make sure Service Factor Amps entered 
are correct.
Make sure pump and motor are correct.

Locked rotor. 

Pull pump; check for debris in pump.

Dry Run

Well draws down too far, pump runs dry.

Check water depth.

Under sized pump or motor.

Make sure pump and motor are sized 
correctly.

Leak in the pipe system.

Check system for leaks.

Intermittent transducer connection.

Check transducer cable for loose 
connections or damaged insulation.

Cannot reach pressure setpoint.

May need to reduce pressure setpoint.

Possible Leak

Check for a broken pipe or a large leak.

Ground 

Ground fault sensed in motor

Make sure motor cable does not exceed 

Fault

cables or in motor.

max length in specifications.
Check for damage or breaks in motor 
cables.
Check motor.

Motor cable too long

Length of cable limited to 1,000’ unless a 
filter is used to reduce capacitance 
between motor wires.

Open 

Intermittent connection.

Check transducer cable for loose 

Transducer

connections or broken or damaged wires.

Open Connection

Check transducer wires for correct 
connections and verify secure cable 
connection to transducer.

Failed transducer.

Check voltage at the transducer terminals 
(12-24Vdc). If voltage is present, then 
transducer is faulty. Replace the transducer.

Содержание PENTEK INTELLIDRIVE PID2000-1123

Страница 1: ...INSTALLATION MANUAL PENTEK INTELLIDRIVE PID2000 1123 www onga com au 2010 PNX900 Rev 9 14 10 Installation Operation Parts For further operating installation or maintenance assistance Call 1 300 137 344 ...

Страница 2: ... Pressure Tank Serial No ______________________________________________ Dealer Installer _____________________________________________________ __________________________________________________________________ Installer Phone No ___________________________________________________ Date of Installation ___________________________________________________ Wire Lengths in Feet Metres Circuit Breaker to...

Страница 3: ... on an independent branch circuit protected by a circuit breaker see Table 2 Page 6 for circuit breaker sizing with no other appliances on the circuit Risk of burns The drive can become hot during normal operation Allow it to cool for 10 minutes after shut down before handling it to avoid burns Risk of electric shock A means for disconnection from the supply mains having a contact separation in al...

Страница 4: ... to operate 4 submersible pumps Each drive is rated for maximum output amp rating Any use of the drive outside of its intended use and design parameters will void the warranty Transducer The drive uses a 4 20mA 0 690 kPa pressure transducer to control the speed of the motor The transducer senses pressure in the pipe and converts it to an electrical signal which it sends to the drive The drive proc...

Страница 5: ...staller to pump out the well Toggles the pressure setpoint between 300 400 and 500 kPa default is 400 Views and changes parameters Shows the last 15 faults Changes the display to the previous screen With code locks and unlocks the password protected keys default password is 7777 Selects menu items and confirms numeric value changes The up and down arrows scroll through the menus and change numeric...

Страница 6: ...g area is free of electronics other than the terminals Conduit holes and knockouts are located so that the wire can be fed straight through to the connectors with minimal bending The terminals accept 1 5 to 4 0mm2 wire NOTE For convenience in wiring the input and motor terminals unplug from the box Pull them down to remove them for ease of access See Figure 4 BE SURE that when you replace them the...

Страница 7: ...ycling of the pump Table 4 Control Pressure Set Point and Tank Pre Charge Pressure Values NOTE Set the pressure tank s pre charge to 70 of the system operating pressure When using an external set point as well as an internal set point pre charge the tank to 70 of the lower set point of the two Some applications may require a different percentage when figuring the set point Transducer Connections S...

Страница 8: ...onal parameters occasionally See Advanced Programming Page 9 for information about accessing all parameters explanations of their functions and procedures for changing parameter values if necessary 1 Program the Drive Apply power to the PENTEK INTELLIDRIVE Setup Guide will appear A Service Factor Amps See Sidebar Service Factor Amps 1 Use DIRECTIONAL Arrows to enter the correct service factor amps...

Страница 9: ...information on Keypad functions see the Parameters section Changing a Parameter Value NOTE This procedure works for ANY parameter 1 Find the parameter and display the current parameter value on the screen 2 Press ENTER to enable editing of the parameter 3 Use the UP DOWN LEFT and RIGHT arrows to change the parameter values 4 Press ENTER again to save the new parameter value NOTE A shorthand way to...

Страница 10: ...gger Sets the frequency range that defines system stability When the frequency stabilizes within this range the drive starts the boost process Increasing this value allows the drive to sleep under less stable conditions The default is 3 Hz The range is 3 to 30 Hz Reset to defaults Default value is NO Change to YES to reset all Sleep parameters to their default values Password 2 parameters Password...

Страница 11: ...he event of nuisance dry run faults Fill Time The amount of time the drive will operate in line fill mode For self primers increase value to allow for priming Default is 60 seconds Range is 15 to 600 seconds Reset Window Read Only The time window allowed for resets after a Dry Run Fault This is calculated based on the values in the two parameters above Auto Reset Relay and Number of Resets 6 I O T...

Страница 12: ... V to the right of I O terminal I1 See Figures 6 and 7 Output Relay Rating The unique design of the PENTEK INTELLIDRIVE allows this output to be 24V DC or 24 240V AC Power can be supplied 24VDC from terminals V and V to the right of I O terminal I1 See Figures 8 and 9 The Output Relay is rated at 5A 30VDC or 8A 240VAC Note To connect the wires to either terminal 1 Strip the wires back about 1 2 2 ...

Страница 13: ...re correct Make sure pump and motor are correct Locked rotor Pull pump check for debris in pump Dry Run Well draws down too far pump runs dry Check water depth Under sized pump or motor Make sure pump and motor are sized correctly Leak in the pipe system Check system for leaks Intermittent transducer connection Check transducer cable for loose connections or damaged insulation Cannot reach pressur...

Страница 14: ...ake sure that all vents are clear Drive goes into TPM and limits the motor current until it is within the operating temperature Pipe Break Leak detected Check for any leaks in the pipe system Application calls for long run times Extend run time limitation Go to Main Menu Pipe Break No of Days without Sleep to verify preset value and change if needed Disable Pipe Break Fault Go to Main Menu Pipe Br...

Страница 15: ...or pulses motor to try to free it NOTE No user action is required when a Warning is displayed Table 6 AWG Wire Sizing VFD to 3 Wire 1 Phase Motor NOTE Information in this Table applies ONLY to Global Series motors For other motors refer to motor manufacturer s specifications for wire sizing VFD Global Volts Maximum Cable Length in Metres Model Motor HP Hz Ph kW Amps 1 5 mm2 2 0 mm2 2 5 mm2 3 5 mm2...

Страница 16: ...pplication improper installation or improper maintenance Without limiting the foregoing operating a three phase motor with single phase power through a phase converter will void the warranty Your only remedy and PENTAIR WATER s only duty is that PENTAIR WATER repair or replace defective products at PENTAIR WATER s choice You must pay all labor and shipping charges associated with this warranty and...

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