PENSOTTI DK2-3 Скачать руководство пользователя страница 14

9-1-2009 

13 

 
 
A 6in. diameter flue pipe must be used for connection of the boiler flue outlet to the chimney for 
the entire length of the connection.  An exception can be made for the three, four, and five section 
boilers where the flue pipe may be reduced to 5in. for the length of the connection. The chimney 
connector should be at least 24 gauge metal, be properly supported, and be free of as many 90 
degree turns as possible.  The distance between the boiler and the chimney depends on whether or 
not elbows are used. The distance should be at least 24in. if no elbows are used and 12in. if elbows 
are used. The same holds true for the maximum length of the flue pipe. It must be no longer than 
10ft. if no elbows are used and 6ft. if elbows are used.   
 
The height of the chimney should be within the following parameters: 

-

 

The top of the chimney should be at least 32 inches above the ridge of the roof. 

-

 

The flue pipe should be placed at a rising slope of 15 degrees with all parts of the flue subject 
to cold being insulated. 

-

 

The flue pipe must be properly supported and be 18in. from all combustible surfaces. 

 
Condensation 

The Quatech Series boiler is a high efficiency boiler and as a result improper venting can lead to 
condensing temperatures in the chimney connector and the venting system.  If condensing 
temperatures of below 250 degrees F NET are reached in the chimney connector then additional 
steps to insure proper draft must be taken. Make sure that all joints are properly sealed with a high 
temperature silicone or mastic.  If after sealing the joints the condition still exists then inspect the 
chimney for suitability.  If the masonry, brick, block chimney, or tile chimney liner is in poor 
condition a new chimney liner rated for oil may have to be installed.  In the event the condition still 
exists after installation of a new liner consult Pensotti North America. 

Roof Clearances 

Standard roof clearances apply.  The installer is responsible for their adequacy. 

 

Mechanical Draft Applications 

The following basic guidelines listed below 

figure 10

 should be followed with mechanical draft 

applications.  It is also strongly recommended that all precautions for Natural Draft Applications be 
followed. Reference should be made to NFPA 211.  

Refer to figure 10 below as a reference. 

Содержание DK2-3

Страница 1: ...AGRAMS 7 WIRING 9 GENERAL INSTRUCTIONS 9 TYPICAL WIRING DIAGRAMS 9 VENTING REQUIREMENTS 12 NATURAL DRAFT APPLICATIONS 12 CONDENSATION 13 MECHANICAL DRAFT APPLICATIONS 13 POWER VENTER APPLICATIONS 14 DIRECT VENT APPLICATIONS 15 INSTALLING THE JOINT ASSEMBLY 17 INSTALLING THE OUTSIDE TERMINAL 18 CONNECTIONS TO THE OUTSIDE TERMINAL 19 CONNECTION TO THE APPILANCE 20 Z FLEX COMPONENTS 20 FUEL SYSTEM 22...

Страница 2: ...ed by comparing the heat loss calculation including domestic hot water needs with the Net I B R rating of the boiler In some cases it will be the domestic hot water need that solely determines the boiler size It is important to note that if your heat loss calculation exceeds the largest boiler in The Quatech Series a modular installation utilizing more than one boiler can be employed Consult Penso...

Страница 3: ...NIMUM CLEARANCES TO COMBUSTIBLE MATERIALS COMBUSTION AND VENTILATION AIR Installations taking place in traditional unconfined settings such as basements generally have an adequate supply of both combustion and ventilation air In situations where the boiler is to be located in a confined space with all combustion and ventilation air coming from within the building two openings must be made with an ...

Страница 4: ...Damper Sizing of the air inlet pipe to the burner air housing is as determined as follows PLACEMENT LEVELING OF THE UNIT The boiler should be located on a firm foundation in an easily accessible area that meets the previously discussed clearances and air requirements In situations where the floor may be uneven the Quatech may be leveled by using the leg levelers provided on the boiler or through t...

Страница 5: ...9 1 2009 4 JACKET ASSEMBLY AND CONTROL INSTALLATION ...

Страница 6: ...n of the jacket assembly the control unit can be mounted on the side of the boiler The boiler is now ready for piping and connection to the fuel system heating and domestic hot water thermostat and 110 Volt 60 cycle AC current ...

Страница 7: ...Institute Residential Hydronic Heating Installation Design Guide All piping must be properly sized free from defect and be made of copper steel brass aluminum or PEX Test results have shown that the safest operating temperature range for modern boilers including the Quatech is 160 degrees F to 210 degrees F 90degreesC to 99degrees C Allowing the water temperature in the boiler to drop below 160 de...

Страница 8: ...9 1 2009 7 ...

Страница 9: ...9 1 2009 8 ...

Страница 10: ...or servicing The boiler must be ground to the water piping or the main service ground Room thermostats should be installed or relocated away from cold drafts air currents lamps televisions or sunlight Set the heat anticipator on the thermostat to match the operating control Connect the thermostat leads to the circulation pump operating control or aquastat as applicable All electrical devices shall...

Страница 11: ...mum operating performance The use of a post purge is recommended with mechanical draft systems Figure 5 figure 6 figure 7 and figure 8 show wiring diagrams for use of the Honeywell L7248 and the Carlin 90000B high limit controller along with installation for a powerventer application and the wiring of a priority indirect with a Taco SR503 or equivalent ...

Страница 12: ...9 1 2009 11 ...

Страница 13: ...ondensation of flue gasses Positive outlet draft conditions Reverse flow of flue gas during or after burner shutdown Chimney Connection To insure safe and efficient boiler operation flue gasses must be released through a clean properly sized chimney with adequate draft that meets all local codes and regulations and be in accordance with NFPA 211 and NFPA 31 Always inspect and clean the chimney to ...

Страница 14: ... properly supported and be 18in from all combustible surfaces Condensation The Quatech Series boiler is a high efficiency boiler and as a result improper venting can lead to condensing temperatures in the chimney connector and the venting system If condensing temperatures of below 250 degrees F NET are reached in the chimney connector then additional steps to insure proper draft must be taken Make...

Страница 15: ... the building The vent hood must be at least 4ft from any roof soffit or ridge vent The vent hood must be at least 7ft above any public walkway All venting material must consist of suitable materials and terminate at an approved steel hood All vent piping must be sealed from air leaks The vent pipe bend radius is 12in Metal support strapping must be placed every 36in to prevent the vent pipe from ...

Страница 16: ...NS DIRECT VENTING IS TO BE USED FOR OIL APPLICATIONS ONLY THE USE IS LIMITED TO THREE FOUR AND FIVE SECTION BOILERS ONLY Z FLEX DIRECT VENT KITS ARE APPROVED FOR USE WITH THIS SERIES OF BOILERS ONLY RIELLO BF SERIES BURNERS MAY BE USED ...

Страница 17: ... be checked annually by a qualified heating professional Maximum will thickness should not exceed 14 inches Contact Pensotti Boilers for options if your wall is thicker than 14 inches The Pensotti Z Flex system is designed for single appliance use only It is not designed for common venting unless specific approval is obtained An appliance adapter test port must be used as required by Z Flex for co...

Страница 18: ...er into the vent tube Screw the adapter into the vent pipe with a counter clockwise motion The adapter should be fully inserted into the inner vent tube until it is tight The seams of both tubes must be aligned for ease of insertion If the adapter does not completely screw into the vent pipe unscrew it and repeat the same process Seal around the edge of the vent pipe inner tube Slide the adapter s...

Страница 19: ...e outer section of the terminal until it until it rests against the bead From outside the building insert the outer section of the terminal through the hole until it rests against the outer wall From inside the building slide the inner wall plate over the outer terminal section and secure using 4 screws Position the outer section so that the seam on the flue collar is on top of the air intake on t...

Страница 20: ...collar Slide the appliance adapter over the flue collar Tighten the terminal adapter gear clamp around the flue collar Seal the adapter seam with sealant Slide the inner section over the outer section and secure by tightening the gear clamp Stretch the air intake flex to the desired length and slide it over the air intake collar Seal the connection with aluminum tape and secure it using the air in...

Страница 21: ...low the steps below to accomplish this task Connect the appliance adapter to the vent pipe as shown in the joint assembly section Apply sealant around the appliance flue collar Slide the appliance adapter over the appliance flue collar Tighten the gear clamp of the appliance adapter around the flue collar Seal the adapter seam with sealant ...

Страница 22: ...criteria Z FLEX COMPONENTS AND PART NUMBERS COMPONENTS 4in diameter system Part Number Z Flex Vent Pipe 10ft length ZFV104 Z Flex Vent Pipe 15ft length ZFV154 Z Flex Vent Pipe 20ft length ZFV204 Z Flex Appliance adapter w Pt 6in to 4in ZFA64P Z Flex Vent Terminal 4in ZFDV0 Z Flex Terminal Adapter 4in 4in ZFAT44 Z Flex Air Intake Flex 10ft by 4 in L10 04 Z Flex Air Intake Flex 15ft by 4in L15 04 Z ...

Страница 23: ...l Gear Suction Capacity TGSC will determine the filter size The filter normally found in the tank should be left in place while adding a high quality paper throwaway cartridge type filter or line strainer to the fuel suction line A 5 micron to 10 micron rating is recommended The paper filter or strainer should be mounted on the casing of the boiler Flexible fuel lines with adequate slack can thus ...

Страница 24: ...1 131 88 4 6 x 18 DK2 6 1 39 194 167 148 88 4 7 x 18 DK2 7 1 60 224 195 171 88 5 7 x 18 DK2 8 1 80 252 222 193 88 6 7 x 18 Pensotti Heatline Quatech Series Burner Specifications PENSOTTI HEATLINE QUATECH SERIES RIELLO SPECIFICATIONS Appliance Model Burner Model Nozzle Size Pump Pressure psi Turbulator Setting Air Gate Setting DK2 3 40 F3 55 X 70 B 160 0 0 3 6 DK2 4 40 F5 85 X 60 B 140 2 0 2 8 DK2 ...

Страница 25: ...ollowing sections provide information on maintenance and service related activities In the event a problem occurs consult your heating professional HOMEOWNER SERVICE CAUTION In the event of a problem with the heating system the homeowner should perform the following limited activities Check to make sure that there is fuel in the tank and that oil valves are open Set the thermostat above existing r...

Страница 26: ... is out of service The following steps should be followed Remove the front casing by sliding it upwards to release and then pull to remove Open the front swing door by removing the four bolts this will expose the chamber area as well as the second and third passes Remove the stainless steel baffles With a cleaning brush clean the boiler section second and third passes Remove the insulation and smo...

Страница 27: ...9 1 2009 26 PARTS LIST AND BOILER DIAGRAM ...

Страница 28: ...GLASS C NUT M10 22a SIGHTGLASS FRAME INSULATION D STUD M10 X 40 22b SIGHTGLASS INSULATION E NUT M8 24 FRONT DOOR REFRACTORY F WASHER A8 4 25 27 29 2ND PASS RETARDERS G SETSCREW M5 X 15 26 28 3RD PASS RETARDERS H NUT M6 30 DELIVERY STUB PIPE J WASHER A6 4 31 RETURN STUB PIPE K STUD M6 X 22 44 BLANK FLANGE L SELF TAPPING SCREW S6 3 X 30 47 SMOKEHOOD DIA 150 MM M SERRATED WASHER A4 3 50 SMOKEHOOD CLE...

Страница 29: ...9 1 2009 28 ...

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