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2

II. INSTALLATION REQUIREMENT

A.

TOOLS REQUIRED

ü

Rotary Hammer Drill (

Φ

19)

ü

Hammer

ü

Level Bar

ü

English Spanner (12")

ü

Ratchet Spanner With Socket (28

#

)

P

Wrench Set

ü

Carpenter’s Chalk

ü

Screw Sets

ü

Tape Measure (7.5m)

ü

Pliers

ü

Socket Head Wrench (3

#

, 5

#

, 6

#

)

P

Lock Wrench

(10

#

, 12

#

, 13

#

, 14

#

, 17

#

, 19

#

, 24

#

, 30

#

)

Fig. 2

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3
4
5
6
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Содержание AMGO 409

Страница 1: ...0 FOUR POST LIFT Model 409 A440...

Страница 2: ...CONTENTS Product Features and Specifications 1 Installation Requirement 2 Steps of Installation 3 Exploded View 31 Test Run 36 Operation Instruction 38 Maintenance 39 Trouble Shooting 40 Parts List 41...

Страница 3: ...and adjustable safety lock ladders Optional Jack With hand pump Air operated hydraulic pump Controlled by power unit Optional Turnplates Fig 1 MODEL 409 A440 SPECIFICATIONS Model Lifting Capacity Lif...

Страница 4: ...S REQUIRED Rotary Hammer Drill 19 Hammer Level Bar English Spanner 12 Ratchet Spanner With Socket 28 P Wrench Set Carpenter s Chalk Screw Sets Tape Measure 7 5m Pliers Socket Head Wrench 3 5 6 P Lock...

Страница 5: ...of test strength 3 000psi 210kg cm minimum 3 Floors must be level and no cracks C AIR SUPPLY Air pressure requirement 0 5Mpa 0 8Mpa Air line size 8 6 and 6 4 D POWER SUPPLY The electrical source must...

Страница 6: ...of the upper package stand take off the offside platform take out the parts inside the powerside platform than remove the package stand 5 Move aside the parts and check the parts according to the shi...

Страница 7: ...5 6 Open the carton of parts and check the parts according to the parts box list See Fig 8 7 Check the parts of the parts bag according to the parts bag list See Fig 9 Fig 8 Fig 9...

Страница 8: ...1 Make sure the size is right and base is flat see Fig 10 Note Reserve space front and behind the installation site Table 1 MODEL A B C REMARK 409 A440 4600mm 181 3208mm 126 1 4 5608mm 220 3 4 Car in...

Страница 9: ...7 D Install cross beams See Fig 11 Fig 12 3 1 3 Fig 12 Hole towards inside 2 Fig 11...

Страница 10: ...pulley safety cover and unscrew the four upper nuts of the Safety ladders and then adjust the four lower nuts to be at the same position Withdraw the Slack cable safety lock of the cross beam to inse...

Страница 11: ...r pass through the hole of the top plate then tighten the two nuts Fig 17 This height should be the same for four safety ladders The four primary safety locks are adjusted to be locked to the safety l...

Страница 12: ...set up into the cross beams See Fig 18 Install the powerside platform and screw up the bolts See Fig 19 Fig 19 15 16 17 Install the powerside platform and screw up the bolts Pulley installation Offset...

Страница 13: ...with level adjusting with the shims if not and then tighten the anchor bolts See Fig 20 Note The tightening torque for the anchor bolt is 150N m Fig 20 Using the Ratchet Spanner With Socket to tighte...

Страница 14: ...1 Pass through the cables from the platform to the columns according to the number of the cables See Fig 21 NO Cable 1 2 3 4 Length inc connecting fitting 3250mm 128 9260mm 364 1 2 4850mm 191 7654mm 3...

Страница 15: ...and be screwed with cable nuts Installation for Cable limit Pin on cross beam See Fig 22 Fig 22 Cable pass through between the big pulley and tension pulley Cable pass through top plate and be screwe...

Страница 16: ...14 3 Illustration for platform cables See Fig 23 Fig 23 cable cable cable cable cable cable cable cable cable 19 cable cable cable cable cable Hex Bolt Limit slider...

Страница 17: ...box and power unit 1 For Electric control air operated four post lift See Fig 24 Fig 24 1 20 21 31 33 22 23 24 25 26 27 28 29 32 30 22 34 200 36 37 38 Oil water separator and Air Solenoid Valve 68 Air...

Страница 18: ...nected to oil cylinder must be passed above the cable and cylinder inlet port must swing upward to avoid the oil hose and oil return pipe scratched by cable a b c d clamp Protective Ring Fig 25 cylind...

Страница 19: ...air solenoid valve by using 6 4 black air line See Fig 27 Air cylinder fitting Fig 27 81 Front Cross Beam Powerside Platform 81 Front Cross Beam retainer retainer Cut the 6 4 black air line by scisso...

Страница 20: ...r pressure of oil water separator to 0 4 0 6MPa See Fig 29 Fig 29 Clockwise to increase the air pressure Counter clockwise to reduce the air pressure Adjusting the air pressure to 0 4 0 6 MPa Connecti...

Страница 21: ...he slider will access to the drive lever of lower limit switch and stop the lift 51 34 45 3 N Install electrical system 1 Install high limit switch See Fig 30 2 Install lower alarm limit switch See Fi...

Страница 22: ...ck air line 6 4 to Air solenoid Valve 46 64 65 A B Support Terminal block for wire 2 Connect A B Support Terminal block with female Terminal block 4 2 2 0 Terminal block Support Terminal block Female...

Страница 23: ...for power source and motor are 4 2 52 Four wires cable wire size 2 5 mm2 3 Using white bobbin to wind around wire and air line Fig 33 Connecting wire of power Connecting high limit switch Connecting w...

Страница 24: ...llowing table shows rated current regulation of thermal relay in case of different hydraulic power unit Hydraulic power unit PEAK SPX Monarch 220V 3HP 380V 3HP 415V 3HP 220V 4HP 380V 4HP 220V 3HP 380V...

Страница 25: ...Motor wire M1 M2 M3 are connected to the three wires in the motor Turn on the power push UP button if motor run but lift is not worked pls change the wires connection M1 Fig 36 M2 M3 Earth wire Fig 35...

Страница 26: ...x 2 Fuse FU1 25A K duplex 3 Fuse FU2 3A 11 Push button LOCK single 4 AC contactor KM 24V AC 12 Motor M 3 phase 5 Time relay KT 24V AC 13 Transformer TC 24V AC 6 Limit switch SQ 1 6 10A 14 Thermal rela...

Страница 27: ...Wire connection of hydraulic power unit See Fig 39 Motor wire M1 M2 separately connected to two wires in the motor Fig 39 M2 Earth wire M1 Fig 38 Power wire Wire A B of limit switch on cross beam Wire...

Страница 28: ...on Down triplex 2 Fuse FU1 25A K duplex 3 Fuse FU2 3A 11 Push button LOCK single 4 AC contactor KM 24V AC 12 Motor M Single phase 5 Time relay KT 24V AC 13 Transformer TC 24V AC 6 Limit switch SQ 1 6...

Страница 29: ...27 P Install drive in ramp tire stop plate platform lock plates steel ball set See Fig 42 Install Drive in ramp Install Tire stop plate Fig 42 50 15 52 16 17...

Страница 30: ...ptional Air line kits 1 Install lift well include air line system and hydraulic system See fig 43 Connecting air source Connecting air line kits Hydraulic solenoid valve Air cylinder hose of Cross Bea...

Страница 31: ...2 Install air line kits 2 1 Install with black air hose 8 6 cut by installer and connectors as Fig44 201 1 201 2 201 3 201 4 201 5 201 6 201 5 201 7 201 5 Enlarged View of a Enlarged View of b c b a...

Страница 32: ...p 201 10 201 11 201 12 201 5 Air cylinder hose of crossbeam safety lock Spring air line is connected to the fitting of bump on Jack The another side of spring air line shown as d is connected to the f...

Страница 33: ...31 IV EXPLODED VIEW Model 409 A440 Fig 46 13...

Страница 34: ...32 CROSS BEAM CYLINDERS Fig 47 Fig 48 3...

Страница 35: ...33 CONTROL BOX SPX ELECTRIC POWER UNIT 220V 5HZ single phase Fig 50 Fig 49 Fig 50...

Страница 36: ...c valve for SPX PEAK hydraulic power unit a SPX Electric power unit 220V 50HZ Single phase See Fig 52 220V 50HZ 1 Phase 380V 50HZ 3 phase Fig 51 Fig 52 Capacitor Oil return port Auxiliary hole Oil Out...

Страница 37: ...lectric power unit 380V 50HZ 3 phase See Fig 54 Running capacitor Start capacitor Oil return port Oil Outlet Check valve Solenoid valve Relief valve Throttle valve Fig 50 Oil return port Oil outlet Ch...

Страница 38: ...an lock and release at the same time 5 Adjust the clearance between the post and the plastic slider of Cross beam to about 2 mm and then tighten the fixing nut of slider 6 Adjust Limit Switch on Cross...

Страница 39: ...hen test run the lift to the top completely If there are anything improper repeat the above adjustment Circuit Diagram of Hydraulic System Fig 57 Remark The Two way valve No 8 is specially for the opt...

Страница 40: ...learance of around and under the lift only leaving operator in lift area 2 Press the button DOWN the lift will be raised for 3 5 seconds and then the safety device would be released and the lift start...

Страница 41: ...ear or leakage 5 Lubricate all Rollers Safety devices with 90wt gear oil or equivalent Note All anchor bolts should take full torque If any of the bolts does not function for any reason DO NOT use the...

Страница 42: ...in damage 5 Low oil level 1 Reverse two power wire 2 Repair or replace 3 Repair or replace 4 Repair or replace 5 Fill tank Lift does not stay up 1 Solenoid valve out of work 2 Relief valve or check v...

Страница 43: ...420145 Oil water Separator 1 21 420146 Straight Fitting for Air Line 1 22 209009 Cup Head Bolt 6 23 420076 900 Fitting for Air Line 1 24 201034 Bleeding Plug 1 25 420147 Straight Fitting for Air Line...

Страница 44: ...0 Fixing Ring For Oil Cylinder 1 57 410081 Oil Cylinder 1 58 420013 Cylinder Connecting Plate 1 59 420014 Hex Nut 1 60 201005 Split Pin 1 60A 620065 201090 Shim 20 20 60B 209056 Self locking nut 4 60C...

Страница 45: ...420167 Black Air Line 1 Parts For Cross Beam 3 1 420254 Cross Beam Assy 2 3 2 420051B Pulley Safety Cover 4 3 3 209009 Cup Head Bolt 8 3 4 420044 Limit Plate 4 3 5 420138 Socket Bolt 8 3 6 420038 Pin...

Страница 46: ...33 4 420072 Button Down 1 33 5 420139 Screw 4 33 6 420074 Power Switch QSI 1 33 7 420085 Fuse Cap 3 33 8 420086 Fuse FU1 3 33 9 420087 Fuse Base 3 33 10 420075A Terminal Group 1 33 11 420133A Panel fo...

Страница 47: ...0165 Hex Bolt 4 200 11 81400093 Reservoir 1 200 12 81400166 Cup Head Bolt 2 200 13 81400167 Cover for Capacitor 1 200 14 81400029 Capacitor 1 200 15 81400168 Rubber Gasket 1 200 16 81400169 Hex Bolt 1...

Страница 48: ...12 81400024 Reservoir 1 200A 13 420148 Cup Head Bolt 4 200A 14 81400066 Cover for Capacitor 2 200A 15 81400130 Start Capacitor 1 200A 15A 81400088 Run Capacitor 1 200A 16 81400180 Rubber Gasket 2 200...

Страница 49: ...92 Check Valve 1 200B 16 81400193 Hydraulic Solenoid Valve Nut 1 200B 17 81400194 Hydraulic Solenoid Valve Coil 1 200B 18 81400195 Hydraulic Solenoid Valve Body 1 200B 19 81400196 Release Adjusting Ba...

Страница 50: ...8 72114202 12 2015...

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