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Appendix 1- Common Mechanical Failures and Maintenance 
Methods of Apparatus

 

 

When the apparatus conducts recoiling test, if the display number does not change or the 
rebound  value  has  deviation,  this  condition  is usually caused  by  mechanical  failure.  The 
solutions for common mechanical failures of rebound apparatus are listed in the following 
table:

 

 

No. 

Failure Condition 

Cause Analysis 

Maintenance Methods 

During rebound 
apparatus test, pointer 
block 22 stops at the 
initial place without 
moving.   

1. Compared with pointer piece 20 
of pointer block 22, the field angle 
of guide rod 26 is too small.   

Remove pointer block 22, and   
enlarge the field angle of 
pointer piece 20 appropriately 

2. Pointer piece 20 is broken.   

Remove pointer block 22 and 
change pointer piece 20 

II 

Pointer block 22 is 
brought up before 
recoiling, and can not 
indicate the rebound 
value normally.   

1. The field angle of pointer piece 
20 on pointer block 22 is too big.   

Remove pointer block 22 and 
wrench the field angle of 
pointer piece 20 smaller 
appropriately 

2. Tightness between pointer block 
22 and guide rod 26 is too loose.   

Remove pointer block 22, 
adjust the friction between 
pointer block 22 and guide rod 
26 (0.65±0.15n) 

III 

During recoiling 
process, pointer block 
22 shakes, moves up to 
a certain place and 
stops there. 

pointer block 22 rubs or bumps 
spring back hammer body 7   

File the upper surface or two 
shoulders of pointer block 22 
appropriately with a mall file 

IV 

Recoiling hammer mass 
10 launches too early.   

1. The end of paw 3 becomes small 
obtuse angle.   

File the end of paw 3 to right 
angle with a file; 

2. Part of the end of recoiling 
hammer mass 10 is broken. 

Turn the recoiling hammer 
mass 10 to a certain angle or 
change it. 

Rebound apparatus can 
not rebound and 
recoiling hammer mass 
10 can not move up.   

1. The paw spring 28 of paw 3 falls 
off and does not work;   

Install paw spring 28, or adjust 
its elastic force and operating 
position well.   

2. The end of paw 3 is broken.   

Change paw 3

 

3. The end of paw 3 wears from an 
accurate angle to a big obtuse 
angle.   

File the paw end of paw 3 to 
right angle.   

VI 

Recoiling hammer mass 
10 is reluctant to launch 
or can not launch.   

1. The bulge part of the end of 
paw 3 touches the surface of 
recoiling hammer mass 10 

File the bulge part of the end 
of paw 3 about 1mm upwards;   

2. The end of paw 3 is acute angle 

File the end of paw 3 to right 
angle. 

VII 

Impact plunger 14 can 
not be extended, can 
not be used.   

Push button 6 is loose, the small 
spring inside does not work.   

Hold and press the tail hood 
and twist it 30 times, to make 
guiding flange move 
downwards, and adjust the 
button spring well and screw 
up push button 6.   

Содержание PCE-HT 224E

Страница 1: ...pce americas com PCE Instruments UK Ltd Unit 11 Southpoint Business Park Ensign way Hampshire Southampton United Kingdom SO31 4RF From outside UK 44 Tel 0 2380 98703 0 Fax 0 2380 98703 9 info pce inst...

Страница 2: ...3 2 1 3 Setting the number of test zone 11 3 2 2 Test zone setup 12 3 2 2 1 Setting test angle 12 3 2 2 2 Setting poured surfaces 12 3 2 2 3 Setting carburized depth 12 3 2 2 4 Setting strength curve...

Страница 3: ...ta collection without changing the original physical structure of mechanical rebound apparatus in which way the optical coupler sensor has no contact nor friction with the mechanical part of rebound a...

Страница 4: ...guide bar 10 Hammer mass 11 Guide sleeve 12 Two part ring 13 Felt washer 14 Impact plunger 15 Cap 16 Retaining spring 17 Impact spring 18 Housing Aluminum ring 19 Housing upside 20 Pointer piece 21 Se...

Страница 5: ...ing zones 16 Maximum number of test points in a testing zone 16 times National unified curve 1 Customized curve 2 Battery can charge high capacity Li ion battery Data interface Mini USB interface Type...

Страница 6: ...at used for the rebound strength value achieved by completing testing zone or structure test According to the set parameters rebound value is corrected accordingly and then the strength result is calc...

Страница 7: ...30 upward casting surface is top surface If the angular correction value is 2 8 then the corrected rebound value is 21 2 if the angular correction value is 2 1 then the corrected rebound value is 23 3...

Страница 8: ...that is customized measuring mode such as the test times are less than 16 Calculation of average rebound value of testing zones After the testing maximum and minimum values are not taken out only con...

Страница 9: ...g curve can be modified After modification choose ok to exit and the apparatus will save the corrected content automatically 1 6 2 Testing zone is completed If the recoiling times reach the set test t...

Страница 10: ...2 Button Description...

Страница 11: ...measuring from the menu and press to enter measuring mode In this mode you can take measurement 3 2 Test mode setup Select Test mode setup from the menu and press to enter test mode setup interface 3...

Страница 12: ...t 3 2 1 2 Setting the number of test time In the interface of new part use upward and downward buttons to select Test time and press Enter button to enter setting interface Press and to adjust the num...

Страница 13: ...e parameter interface of new test zone use upward and downward buttons to select pouring surface and click Enter button to set pouring surface There are a total of 3 surfaces available Top surface Bot...

Страница 14: ...he parameter interface of test part After selection the default carburized depth of each test zone is the same as that of this test part The carburized depth of each test zone can be modified in the p...

Страница 15: ...er main menu select Test mode setup and press to enter test mode setup interface Select Re testing the current zone and press to re test the current zone The test no will return to 0 3 2 4 Basic Measu...

Страница 16: ......

Страница 17: ...nu 1 Exit from current menu and enter measuring interface 2 Re view part data review the results of completed test parts 3 Re view zone data review the results of completed test zones Enter Re view zo...

Страница 18: ...Data transfer Click Enter button to go to main menu Then select Data transfer and click Enter to enter Data transfer menu Before creating communication between instrument and PC use USB cable to conne...

Страница 19: ...er limit setup Set up upper lower limit of rebound value 00 60 Press and to change the number then press to save 3 6 4 Rights management In this menu user can enable disable and change password for th...

Страница 20: ...Press to move cursor to next number press to change current number from 0 to 9...

Страница 21: ...g interface in 30 power consumption in this mode the instrument could work 13 16 hours after fully charging In power saving measuring modes press to switch to normal measuring interface press again an...

Страница 22: ...3 6 8 Battery power Show the percentage of battery capacity 0 100...

Страница 23: ...the completion interface of test part and the measurement for the current test part is completed The completion interface of test part contains Review test part result Review test zone result New par...

Страница 24: ...wed After maintenance calibration test shall be conducted according to the requirements and the calibration value shall be 80 2 5 Introduction of PC software Thedata communication software is designed...

Страница 25: ......

Страница 26: ...n the desktop automatically Double click the shortcut to run the program The main interface of the software is a standard windows form containing the title bar menu bar and toolbar Please note After r...

Страница 27: ...ocess pointer block 22 shakes moves up to a certain place and stops there pointer block 22 rubs or bumps spring back hammer body 7 File the upper surface or two shoulders of pointer block 22 appropria...

Страница 28: ...The shock surface of recoiling hammer mass 10 is dirty Clean the dirt on casting surface 5 The friction between recoiling hammer mass 10 and central guide rod increases Wipe the hammer guide bar 9 wi...

Страница 29: ...28 2 29 1 31 17 6 18 9 19 6 21 0 24 9 28 2 29 1 30 0 30 9 32 19 1 20 8 21 2 22 7 26 5 29 8 30 7 31 6 32 5 33 20 8 22 0 22 7 24 3 28 2 31 6 32 5 33 5 34 4 34 22 4 23 6 24 5 26 0 30 0 33 3 34 2 35 2 36...

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