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Powerbar 

iMPB

Page 06

Maintenance of Busbar

  Powerbar I MPB is constructed using simple, robust mechanisms 

with connection busway joint principles established and verifi ed in

the Electrical Industry for over 50 years. 

The design lends itself to simple reliable installation that

enables future modifi cations to be carried out easily. It has therefore 

no defi ned routine maintenance requirements. 

  The joint and busway design means that any maintenance that 

may be required is easily identifi ed by thermal imaging of the   run. 

  All the system components are designed and tested according 

to the requirements of UL857 and IEC61439. 

Maintenance should be carried out in line with NEMA BU 1.1-

2010  “General  Instructions  for  Handling,  Installation,  Operation           

and Maintenance of Busway Rated 600 V or Less.” and any other

local code requirements.

Maintenance of Tap Off  Module

As with the main Busbar system the joints require checking on 

the Tap Off  connections. Thermal Imaging can identify localised 

heat spots.

  As previously described, upon identifying a local problem 

preventative maintenance should be investigated with the 

busbar isolated.

  Visually check the installation of the Tap Off  Module, Check 

outgoing cable connections.

Check the operation of the switching device positive ‘ON’, ‘OFF’ 

operation. Examine protective device for sign of short circuit 

operation. If a short circuit has occurred on the equipment 

connected to the tap off  module check operation of device and 

the integrity of the device.

Energizing

  Only authorized, competent personnel should energize

electrical circuits in line with ‘switching procedures’ and ‘permit

to work’ forms provided by the Site Electrical Supervisor.

  All connected load to the Busbar Trunking via tap off s for

example should be isolated prior to energizing the bar.

  The Main Supply switch to the Busbar is to be energized fi rst.

  The Protection Settings should be at the circuit breakers

minimum protection level. 

  Only when the Busbar is being put into service are the

Protection Settings set to the specifi ed fi gures.

  Following the successful closing off  the supply breaker, close the

circuit breaker(s) supplying the connected loads (via Tap-Off s)

one by one.

  Visually inspect the energized Busbar route to look for any

anomalies. Listen for noises from the system as this could

indicate untightened cover plates.

Prior to Energizing

A test must be completed prior to energizing

Step 1. 

A continuity test to verify the run is complete.

Step 2. 

A ductor test to check the resistance of the joints through 

the entire length. 

Step 3.

 A megger test, 600VDC  between each conductor and 

ground. Readings will vary widely between site to site due to 

length of run, humidity, temperature and site conditions. If 

readings less than 5MΩ are obtained, measures must be taken 

to identify the location of the low resistance level and take 

appropriate measures to increase the resistance level. This test 

should only be carried out by competent personnel. 

Step 4.

 Ensure all tap off  boxes have been correctly installed as 

instructed and are in the ‘ON’ position for insulation resistance 

testing.

Step 5.

 Ensure all connections to the Busbar / tap off s have been 

disconnected.

Step 6.

 Verify that all joints have been torqued according to 

the recommended setting and have not been subsequently 

loosened. Ensure all joint covers are fi rmly secured.

Step 7.

 When  reconnecting  the  system prior to energization, 

ensure correct Phase Rotation is achieved by testing prior to 

energizing the supply.

Step 8.

 Ensure all tap off s are turned off  again prior to Energizing.

Содержание iMPB

Страница 1: ...iMPB Installation Manual...

Страница 2: ...must be safely secured to the lifting apparatus before lifting Always check that the load does not exceed the safe working load of the lifting apparatus Ensure that equipment is used as per manufactur...

Страница 3: ...ts Care is to be taken not to damage ends of the busbar during installation Powerbar recommends the hanging brackets be mounted no more than 1 5 metres 5 apart Ensure that each section of busbar has a...

Страница 4: ...ar orientation and site conditions may restrict installers from adhering to this methodology In these cases installers must be cautious and ensure the joint pack is installed correctly Ensure all part...

Страница 5: ...ally the first component to be mounted on a run The entire route should initially be inspected for any obstructions before installation The box should be installed at the correct height in accordance...

Страница 6: ...omprise an arrangement of enclosure circuit breaker monitoring device on load isolator and safety interlocks which provide a unique set of safety features for installation and allow the tap off module...

Страница 7: ...ll connected load to the Busbar Trunking via tap offs for example should be isolated prior to energizing the bar The Main Supply switch to the Busbar is to be energized first The Protection Settings s...

Страница 8: ...66536 E I Engineering Corporation USA Manufacturing Location 400 Supreme Industrial Drive Anderson South Carolina 29621 Tel 1 864 375 1757 E I Engineering LTD European Manufacturing Location Ballydero...

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