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Troubleshooting 

45 

Operating Errors 

Malfunctions  in  the  system,  which  are  caused  by,  range  exceeding  or  operating    errors    by    the 

crane  operator  himself  are  indicated  on  the  display  together  with  an  explanation.    These    error 
codes  are  E01,  E02,  E03,  E04,  (E05)  and  they  can normally  be  eliminated  by  the  crane  operator 
himself. 

Error 

Code 

Cause 

Elimination 

E01 

Fallen below the minimum radius or 
above the angle given in the load 
capacity chart due to luffing up the 
boom too far. 

Boom down to a radius or angle given in the 
load capacity chart. 

E02 

The maximum radius or minimum angle 
given in the load capacity chart was 
exceeded due to luffing down the boom 

too far. 

Boom up to a radius or angle given in the load 
capacity chart. 

E03 

Boom position is out of the permissible 

working area 

(over front). 

Move boom back to the permissible working 
area. 
See lifting diagram in the load capacity charts. 

E04 

Operating mode switch in the console 
incorrectly set. 

Correctly set operating mode switch to the 
code assigned to the operating mode of the 
crane. 

Operating mode is not permissible with 
the actual crane configuration, boom 
position or area  definition. 

Be sure crane is set up according to proper 
operating configurations. 

Содержание DS 350 / 1334 GRAPHIC

Страница 1: ...LOAD MOMENT INDICATOR DS 350 1334 GRAPHIC RCL for Lattice Boom Truck Cranes OPERATOR S MANUAL P N L B H9L0021 PAT 031 300 190 088 Rev 09 15 2000...

Страница 2: ......

Страница 3: ...10 HOIST IN USE QUICK SELECTION 16 OUTRIGGER POSITION QUICK SELECTION IF APPLICABLE 17 5 OPERATION 18 LIMIT SETTING 20 Radius Limitation 21 Tip Height Limitation 23 Boom Angle Limitation 25 Slewing A...

Страница 4: ...and the total calculated weight being lifted by the crane If non permitted conditions are approached the DS 350 Rated Capacity Limiter will warn the operator by sounding an audible alarm lighting a w...

Страница 5: ...the operator s console At the same time the aggravating crane movements such as hoist up and boom down will be stopped The fixed data regarding the crane such as capacity charts boom weights centers...

Страница 6: ...uration Otherwise it must be deleted to enter a new configuration chapter 4 The operating configuration is determined by an interactive step by step interrogation of the rigging states and reeving cha...

Страница 7: ...he nature of any LCD it works on the principle of polarization of light It should be noted that dual polarizations that are at a certain angle to each other can reduce the amount of light up to comple...

Страница 8: ...arm Stop 7 Button and Control Light TARE 8 Button and Control Light LIMITS 9 Button and Control Light SELECT OPERATION MODE 10 Button and Control Light INFO 11 Button and Control Light CONTROL 12 Audi...

Страница 9: ...ane reaches the crane load capacity The audible alarm also sounds when this condition has been reached The following crane movements will be stopped concurrently Hoist up boom down Rated Capacity Pre...

Страница 10: ...button TARE 7 is used to indicate the Net load on the LC Display 1 Net load is the present load less lifting tackle and hook block The Tare Button 7 has to be activated before lifting After pushing t...

Страница 11: ...or the proceeding please refer to chapter 4 1 Button INFO Button to start the function information crane configuration Please refer to chapter 5 2 Button CONTROL Button to start additional functions P...

Страница 12: ...Pass Warning Light 5 flashes to indicate that the kick out function is deactivated Button By pass RCL This button can be operated only if key switch 13 is turned to position B While pushing this butto...

Страница 13: ...System Description 1 0 is deactivated...

Страница 14: ...n RCL Setup Procedure starts manually after each modification of the crane configuration by pressing SEL 9 button is operated by answering the different questions using functionalbuttons F1 F4 in acco...

Страница 15: ...programming procedure For easy operation the computer guides the operator through the procedure step by step interactive operation Definition of the Displayed Symbols The following illustrations defi...

Страница 16: ...before swinging the upper equipped with the A B or ABC counterweight Always set the four main outriggers before attempting to set the front bumper outrigger no bumper counter weight A bumper counter w...

Страница 17: ...nterweight confirm counterweight Specify boom jib lengths example jib Select jib length Select jib offset decrease jib length increase jib length confirm jib length selection 5 jib offset 15 jib offse...

Страница 18: ...ng confirm reeving Note During the programming procedure this picture may be skipped depending on previous selection i e front hoist not used Set rear hoist drum pick point Select rear hoist reeving s...

Страница 19: ...ach pick point that you had set you will find a symbol of the crane with the corresponding hoist drum filled in black Confirmation of the programming procedure At the end of the procedure all selectio...

Страница 20: ...ification This modification can be entered without having to go through the whole RCL setup procedure again Call RCL setup procedure Select hoist in use example use pick point 1 as defined use pick po...

Страница 21: ...y without having to go through the whole RCL programming procedure again Call RCL Programming Procedure Directly call function Crawler Position Quick Selection input of crawler position retracted craw...

Страница 22: ...l operating screen for a crane with a main boom or main boom with jib configuration utilizationbargraph additional text information if required operation code tip height main boom angle crane symbol r...

Страница 23: ...1 1 a Symbol Virtual Wall continuously visible Virtual Wall active blinking Virtual Wall limits exceeded see chapter 5 1 1 b Symbol height limitation continuously visible height limitation active bli...

Страница 24: ...ns Exceeding a programmed limit triggers an audible and visual alarm Depending on the crane type not all functions listed below may beavailable The functions provide an audio visual alarm when set lim...

Страница 25: ...esponding symbol to call the function Radius Limitation You have the choiceto Set a minimum radius limit Set a maximum radius limit Exit the function without any changes If a limit has already been se...

Страница 26: ...Delete Radius Limits Screen now shows symbol with a black bar to the left and the set value for min radius limit if you have set one If you did not set a minimum radius limit there will be no left bl...

Страница 27: ...esponding symbol to select function Tip Height Limitation Screen will now show You have the choice to Set a tip height limit Exit the function without any changes If a limit has already been set it wi...

Страница 28: ...limit To delete Push to delete tip height limit and exit the function This takes you back to the previous screen Set Delete Tip Height Limits Screen now shows symbol with a black bar and the set tip...

Страница 29: ...to call the function Boom Angle Limitation You have the choice to Set a maximum upper boom angle limit Set a minimum lower boom angle limit Exit the function without any changes If a limit has alread...

Страница 30: ...t there will be no upper left black bar and no boom angle value displayed Pushing will accept setting and quit function To set delete minimum lower boom angle limit Screen shows with current boom angl...

Страница 31: ...rtual wall definition To call function Call LIMIT Setting Select the corresponding symbol to call the slewing limit functions Slewing Angle Limitation or Virtual Wall Now select one of the following F...

Страница 32: ...l now show no slewing limits set yet You have the choice to Set a left slewing angle limit Set a right slewing anglelimit Exit the function withoutany changes If limits have been set already they will...

Страница 33: ...le as left slewing anglelimit To delete Push to delete left slewing angle limit and exit the function This takes you back to the previous screen Set Delete Slewing Angle Limits Screen now shows symbol...

Страница 34: ...ete right slewing angle limit and exit the function This takes you back to the previous screen Set Delete Slewing Angle Limits Screen now shows symbol with a blacked out area and the set values for sl...

Страница 35: ...s should be at the same distance from the obstacle Set the two points at the maximum distance apart which can be safely reached by the boom tip The operator can set up a virtual wall and trim or remov...

Страница 36: ...ct to create a virtual wall Accepts a previous defined walls and exits Press to create a virtual wall A wall is defined by a straight line between two set points A blinking X indicates that a point ma...

Страница 37: ...define the wall Press SET Warning Never work outside a safe working area as outlined by common practice standards and manuals Deletes all virtual wall settings and returns to the operating screen Set...

Страница 38: ...creen Deletes existing wall and returns to the virtual wall creation screen Allows the operator to edit the virtual wall by trimming or creating a corner in the wall Accepts the defined walls and exit...

Страница 39: ...of the boom Accepts the defined walls and returns to the editing screen Press to trimming removing the wall the right of the boom After moving the boom to safe distance from the obstacle press SET Wa...

Страница 40: ...diting screen Sets the trim position and brings up the following edit screen After moving the boom to safe distance from the obstacle press SET Warning Never work outside a safe working area as outlin...

Страница 41: ...mbol representing the selected boom configuration here main boom 110 ft plus jib 40 ft at a 30 offset the adjusted configuration marked black i e counter weight selection hoist drum selection and outr...

Страница 42: ...ighten display confirm setting Press the OK button to store the momentarily adjusted contrast value and to quit the function During normal RCL operation the display contrast can be adjusted too by pre...

Страница 43: ...ine the weight shall be attached to the dead end line With odd parts of hoisting line the weight shall be attached to the line of lowest speed If the crane works with boom extension or jib the connect...

Страница 44: ...tainer for best visibility for the operator 5 Removal and Storage of the Anti Two Block Retainer Procedure see Fig 3 and 4 1 Pull the cable out of the switch 1 and bend back parallel to the boom and h...

Страница 45: ...rator shall be prepared to stop the machine immediately should the RCL system not function properly as indicated by lighting the red warning light 4 sounding the audible alarm 12 and locking the crane...

Страница 46: ...Pre Operation Inspection and Calibration Verification 42 6 Check that the display of the main boom angle agrees with the actual boom angles...

Страница 47: ...crane agrees with the actual radius 8 Check the load display by lifting a load of known weight Operation Upon correct inspection the RCL is operational The operator shall be thoroughly familiar with...

Страница 48: ...ring is damaged it shall be replaced immediately 2 If the insulation is worn on the electrical wiring or cable guides are damaged these parts shall be replaced 3 Check the anti two block limit switche...

Страница 49: ...n The error codes listed in the Malfunction Table will identify various faults that can occur with the RCL Following the Malfunction Table are pages which explain each fault and describe the action wh...

Страница 50: ...ven in the load capacity chart E02 The maximum radius or minimum angle given in the load capacity chart was exceeded due to luffing down the boom too far Boom up to a radius or angle given in the load...

Страница 51: ...REV DATE NAME DESCRIPTION 09 15 00 CSH HC238 graphic operator s manual created MANUAL REVISIONS...

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