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8.0 accessories

8.1 Drive rolls

Wire

0.8/1.0

1.0/1.2

1.2/1.6

Mild steel

XtFr0810

XtFr1012

XTFR1216

Stainless Steel

XtFr0810

XtFr1012

XTFR1216

aluminum

XtFr0810a

XtFr1012a

XTFR1216A

Flux cored

XtFr0810

XtFr1012

XTFR1216

11

problem

Cause/Corrective action

Excessive Spatter - scattering of
Molten metal particles that cool 

to solid form near weld bead.

Wire feed speed too high. 

Select lower wire feed speed.
Voltage too high. Select lower 

voltage range.

Electrode extension (stick out) 

too long. Use shorter electrode 

extension (sick out).

Work piece dirty. Remove all 

grease, oil, moisture, rust, 

paint, undercoating, and dirt 

from work surface before 

welding.

Insufficient shielding gas at 

welding arc. Increase flow of 

shielding gas at regulator/flow 

meter and/or prevent drafts 

near welding arc.

Dirty welding wire. Use clean, 

dry welding wire. Eliminate 

pickup of oil or lubricant on 

welding wire from feeder or 

liner.

Wire feed unit operates but no 

gas flow .

Gas cylinder empty
Gas regulator closed
Faulty solenoid
Restriction in torch cables

Wire feed unit operates, but 

does not feed

Insufficient drive roll pressure

Incorrect drive rolls
Excessive wire spool brake 

tension
Incorrect liner
Blocked liner
Bird nesting
Burn back

Bird nesting

Excessive feed roll pressure
Incorrect or blocked liner
Incorrect contact tip size
Contact tip overheating
Restriction in torch cable
Misaligned drive rolls or wire 

guides
Excessive cable kinkage

Burn back

Improper voltage setting
Improper stick out
Erratic wire feed
Incorrect or blocked liner
Contact tip overheating
Excessive cable kinking
Adjust the burn back control 

correctly

problem

Cause/Corrective action

Erratic Wire Feeding or Arc

Improper drive roll tension
Improper drive roll size
Worn drive rolls
Incorrect or blocked liner
Incorrect wire guide size
Misaligned drive rolls or wire 

guide
Gaps at liner or wire guide 

junctions
Incorrect contact tip size
Contact Tip overheating
Spatter adhesion on exit 

geometry of tip bore
Excessive cable kinkage
Poor earth or cable 

connections
Weld joint area dirty

Yellow temperature light 

illuminates

Power source has over heated 

leave the machine running 

to allow it to cool down. 

Ensure entry and exit vents 

on machine are clear and 

machine has a good supply of 

cooling air.
Reduce operating duty cycle 

and or amperage. 

Содержание XTM303C

Страница 1: ...Operator Manual ISSUE 3 XTM303C...

Страница 2: ...er maintanance this equipment should provide years of reliable service All our systems conform to ISO9001 2000 and are independently audited by NQA The entire product range carries the CE mark and is...

Страница 3: ...ing drive roll sets 7 5 6 Welding wire installation 7 5 7 Torch installation 8 5 8 Work return lead connection 9 5 9 Shielding gas connection 9 6 0 Operation 9 6 1 Feeding wire electrode 9 6 2 Optimis...

Страница 4: ...manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as near the weld as...

Страница 5: ...or before going near arc welding gouging or spot welding operations NOISE can damage hearing Noise from some processes or equipment can damage hearing Wear approved ear protection if noise level is hi...

Страница 6: ...does not go off when the power source has cooled down then have the machine checked by a qualified engineer 6 On Off switch The machine is switched off when the light 4 is off and the fan is not runn...

Страница 7: ...is suitably rated for the power draw of the machine and the environmental location Have a qualified electrician connect the input plug For long runs over 30m larger copper wires should be used The gre...

Страница 8: ...ource inch facility or torch trigger to feed the electrode wire 50mm from the end of the liner conduit 5 Once the electrode wire has stopped refit the tip adaptor diffuser contact tip and gas nozzle 6...

Страница 9: ...e head and body protection 1 Position wire over joint The end of the wire may be lightly touching the work 2 Lower welding helmet operate gun trigger and begin welding Hold the gun so the contact tip...

Страница 10: ...feed speed Improper welding technique Place stringer bead in proper locations at joint during welding Adjust work angle or widen groove to access bottom during welding Momentarily hold arc on groove...

Страница 11: ...perates but does not feed Insufficient drive roll pressure Incorrect drive rolls Excessive wire spool brake tension Incorrect liner Blocked liner Bird nesting Burn back Bird nesting Excessive feed rol...

Страница 12: ...ch spares 12 XP8 300A Air Cooled Mig Welding Torch Rating 300A 8 7kW Mixed Gas 80 20 80 Duty Cycle EN60974 7 0309 0459 0 0 8mm to 1 2mm wires B A 2 1 4 3 6 5 7 8 9 10 11 12 13 14 15 17 16 18 19 21 21...

Страница 13: ...9 0459 1 0mm 1 2mm x 10ft 3m XP2024 12 40 Steel Liner 0409 0459 1 0mm 1 2mm x 13ft 4mt XP2024 12 50 Steel Liner 0409 0459 1 0mm 1 2mm x 16ft 5m NI XP2024PC 12 30Polyamide Copper Liner 0309 0459 0 8mm...

Страница 14: ...0 Bar E700113 1 Gauge Argon 30 lpm flow E700123 2 Gauge Argon 30 lpm flow Flow Meters Features Designed from brass bar whilst the tube and cover are moulded from high quality polycarbonate to ensure...

Страница 15: ...www parweld com 15...

Страница 16: ...M303C The above listed products are certified to be compliant with the rohs directive with all homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0...

Страница 17: ...ts or parts of the product determined by Parweld to be defective Parweld makes no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to an...

Страница 18: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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