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SETTINGS

ADJUSTMENT OF CONVEYOR BELT

Proper tension of conveyor belt is necessary to get long service life, it is important that the
belt runs in the middle of the rollers. Adjustment is made as follows

Start the conveyor

Stand on a ladder or the truck platform

Loosen the four bolts (

) on each side

Loosen the nut (

) on each side

Adjust the nuts (

) on each side until the belt is the centre of the rollers

Tighten nuts (

) on each side

Tighten the four bolts (

) on each side

If needed do the same procedure on the other side (

) on the conveyor

Содержание ABL GIANT 3.0

Страница 1: ...MADE IN SWEDEN ABL GIANT 3 0 MANUAL HEAVY DUTY MECHANICAL ELEVATOR TRAILER SWEEPING MACHINE ALLOWED FOR 80 KM H TRANSPORT SPEED www abl se Version 01 2020 Copyright ABL AB Edition original 2020...

Страница 2: ...g before the machine is put into operation The manual provides information on the following points The advantages of the sweeper Safety Service adjustments Technical information Warranty conditions Wh...

Страница 3: ...9 POSITIONING OF SAFETY AND WARNINGS LABELS 10 SAFETY 11 14 AFTER FIRST 8 HOUR 15 CONNECTION OF MACHINE BEHIND TRUCK 16 DRIVING FUNCTION 17 19 SWEEPING 20 21 LUBRICATION AND MAINTENANCE 22 39 REPLACE...

Страница 4: ...n approved trailer coupling and electrical socket for lighting and right and left turn indicators All sweepers functions are controlled with one touch easy control display in drivers cabin Sweeping pr...

Страница 5: ...f 1000 operating hours and provided that the prescribed service and maintenance has been performed In the event of a design failure ABL assumes all costs Otherwise only incorrect parts and freight are...

Страница 6: ...ASSEMBLY DRAWING Main dimension Front view Back view 6...

Страница 7: ...ASSEMBLY DRAWING Main Dimension Side view Component view 7...

Страница 8: ...o that it is horizontal between the truck and the sweeper Height adjustment is done by changing the drawbar attachment A Remote Control box Remote box is mounted stable and clearly visible in the cab...

Страница 9: ...e caused if the warning instructions are not followed always read the instructions manual Read this manual before using the machine Engine must always be stopped before work Warning rotating brushes D...

Страница 10: ...POSITIONING OF SAFETY AND WARNINGS LABELS 10...

Страница 11: ...s too close to the machine during the work Ensure that all safety guards are mounted on the machine When reversing make sure no one is behind or on the sweeper Emergency stop In case of danger the die...

Страница 12: ...rake B light C remote box D Disconnect towing eye E Support leg down F Finally main circuit switch G Important at minus degrees Always empty the water tanks by unscrewing the bottom plug Empty water p...

Страница 13: ...or in the attachment bracket found on the machine Lifting wire most also be attached at the rear where the bracket is located When transporting a sweeper on another vehicle the machine must be fixed o...

Страница 14: ...SAFETY The loads of the towing vehicle Warning the vehicle must be able to handle weights as follows R1s Static pressure vertically 850kg Service weight 3500kg Total weight 5070kg 14 R1s...

Страница 15: ...he first 8 hours this should be tightened Wheel nuts Side brush nuts Hydraulic hoses Couplings Elevators alu rakes nuts The sweeper must be checked continuously to ensure that the function is maintain...

Страница 16: ...he machine is horizontal in relation to truck Lower the support leg to the correct height B with the button C on the electric box Connect all contacts for light D brake E remote box F to the truck Att...

Страница 17: ...developed based on a clear goal we want to make it easier for the driver to work All the sweep functions are handled from CAN bus controlled display the display should be placed clearly visible and wi...

Страница 18: ...TION CONTROLCENTER The box is placed on the left side it consists of starter key for diesel engine main switch emergency stop switch for support leg The battery is protected in the black box for water...

Страница 19: ...DRIVING FUNCTION CONTROL OF HYDRAULIC VALVES Sweepers hydraulic valves are safely placed under stainless steel box 19...

Страница 20: ...er tank Insert the key of the main switch Start the diesel engine and leave the machine idle for a few minutes to warm up the hydraulic oil Open the water valve The left and right water ramps can be s...

Страница 21: ...SWEEPING FUNCTION OF ABL ES SWEEP CONTROL 21...

Страница 22: ...or should always be closed when the elevator is working Replacement of hydraulic hoses before replacing return valve should be closed turning the handle 90 degrees After repair the crane should be ope...

Страница 23: ...ly clean Start the conveyor wash with water in the conveyor as it rotates slowly until it becomes completely clean Open the door to the centre brush empty the sand box Then wash the entire machine ver...

Страница 24: ...e cooler Check the air filter for the diesel engine Check the hydraulic oil level and the breathing filter Clean the water filter After the first 8 operating hours following must also be tightened Whe...

Страница 25: ...ight and left bearing Upper elevator shaft B right and left bearing Centre brush bearing C left side Centre brush bracket C right and left side Conveyor drive rollers D right and left bearing Side bru...

Страница 26: ...s service water filter and water nozzles Unscrew the filter bowl A and the filter element B clean it in clean water Remove water nozzles disassemble strainer and nozzle C clean it in clean water 8 Hou...

Страница 27: ...chedule For more detailed engine service check out the engine Operation and Maintenance manual that comes with each new machine The engine serial number plate 1 is on the right side of the cylinder bl...

Страница 28: ...4 Discard old filter element Remove O ring seal 5 from cap 4 discard O ring seal Ensure the cap and filter body are clean and free from dirt or damage inspect new filter element for damage before inst...

Страница 29: ...r clockwise and remove the filter bowl from assembly Remove the filter element 4 clean the filter bowl After repositioning the self venting drain up locate the thread in new filter element 6 onto the...

Страница 30: ...e the secondary air filter element Not Shown Discard all air filter elements 3 Install end cover 4 to air cleaner body 2 and secure end cover If necessary reset the air service indicator 6 Remove wing...

Страница 31: ...hat is managed Accurate maintenance can help you and your ABL dealer to fine tune the recommended maintenance intervals in order to meet the specific operating situation This should result in a lower...

Страница 32: ...DRAULIC PRESSURE FILTER MAINTENANCE AFTER FIRST 50 HOUR Replacement of hydraulic filter Unscrew the filter bowl A Replace filter elements B Reinstall the filter bowl A To avoid burning your hands do n...

Страница 33: ...acement of hydraulic filter and Breathing filter Unscrew the filter bowl A Replace filter elements B Reinstall the filter bowl A Replace breathing filter C To avoid burning your hands do not do this w...

Страница 34: ...er bowl D Replace filter element E Fill the oil tank with filtered hydraulic oil through the oil filling tube C Turn on the main switch start engine Let machine work for 10 15 minutes and check for le...

Страница 35: ...ual that comes with each new machine Control and adjustment of wheel bearing play at every brake lining replacement latest annually Lift the wheel off the ground If bearing play is detected Unscrew th...

Страница 36: ...d the brake arms are adjustable to provide adequate braking without the wheels locking The spring brake cylinder has a diaphragm cylinder A for braking and a spring brake section B for emergency brake...

Страница 37: ...oes in and brake the wheels when the air pressure from the truck is released If the machine must be parked on or near public roads the machine must also be secured with brake pads In the case of long...

Страница 38: ...ndensation water from the air tank daily before running And if necessary by pressing the drain valve 1 on the bottom of the tank when the tank is pressurized 1 2 times per season or if the breaking ac...

Страница 39: ...LUBRICATION AND MAINTENANCE WORK BRAKE SCHEDULE 39...

Страница 40: ...e and therefore costly From then on dirt and debris will be spread over the road surface rather than swept and deposited properly to elevator Sweeper is equipped with two brushes with wooden frame con...

Страница 41: ...re costly From then on dirt and debris will be spread over the road surface rather than swept and deposited properly to elevator Sweeper is equipped with one complete roller brush with core of plastic...

Страница 42: ...hine Therefore is it important that the rubber on the shoes lie against the ground and that the shoes seal against the centre brush on both sides of centre brush Unscrew the bolt A and remove the coll...

Страница 43: ...r are not broken There is a total of 20 pcs Unscrew all bolt A and remove the complete Profile Unscrew all bolts B Remove the strip C and the rubber D from the alu rake Replace with new rubber D Tight...

Страница 44: ...uch contact angle it will leave stripe at the curb stone The side brush settings are correct when the outer edge of the side brush is in contact with 1 3 of the brush diameter against the edge With th...

Страница 45: ...LE SETTINGS OF SIDE BRUSH To adjust the side angle loosen both nuts A tilt the bracket 5 10 degrees To adjust the tilting angle loosen both nuts B tilt the bracket forward or backward to adjust the ti...

Страница 46: ...ylinder A control the brush pressure which means that the side brush always has the right brush pressure against the ground Regardless of the wear of the brush it automatically follows the bumps in th...

Страница 47: ...cylinders A control the brush pressure which means that the centre brush always has the right brush pressure against the ground Regardless of the wear of the brush it automatically follows the bumps...

Страница 48: ...d there is a cylinder A on each side brush that adjusts the sweep width Increase sweep cylinder A moves out Decrease sweep cylinder A moves in When sweeping especially in curves sweepers may leave str...

Страница 49: ...each side Loosen the nut B on each side Tighten the belts by adjusting nut C equally on both side The belt tension is ok when the alu rake C can be moved about 50 mm down the middle of the elevator T...

Страница 50: ...s Adjustment is made as follows Start the conveyor Stand on a ladder or the truck platform Loosen the four bolts A on each side Loosen the nut B on each side Adjust the nuts C on each side until the b...

Страница 51: ...R RUBBER String collector rubber prevents stones from being swept to other side brushes it places the dirt along a string between the brushes The rubber is adjusted by loosening the bolt A adjust the...

Страница 52: ...mp hoses and nozzles from water Lubricate all grease nipples and check oil leaks and replace worn or damaged parts if necessary Switch off parking brake Switch off main circuit switch Maintained batte...

Страница 53: ...stripes behind machine Lower elevator rubber broken Replace elevator rubber Side brush throws the debris back to the curb stone The side brush is to flat against the ground Increase the side angle of...

Страница 54: ...ty door 1 Water pump 2 electric 12v membrane pump Conveyor belt Width 900mm Pressure water 3 5 Bar Wind cover conveyor 1 Capacity water 32 liter min Auxiliary engine Yanmar Water spray nozzles 10 unit...

Страница 55: ...TECHNICAL INORMATION HYDRAULIC CIRCUIT 55...

Страница 56: ...TECHNICAL INFORMATION ELECTRIC CIRCUIT 56...

Страница 57: ...ion Manufacturer Machines Product Towed elevator sweeping machine Type ABL GIANT 3 0 Serial Number We as manufacturer ensure that the machine covered by this declaration complies with all applicable p...

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