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Compressor Oil Level 

 
The oil level in the compressor should be checked daily.   The refrigeration system should never need oil 

unless the system is leaking or has been recently repaired.  If it is determined that the system needs oil, 
do the following: 

 

Run the dryer for a minimum of 2 minutes, if there is not a visible level of oil in the sight glass, 
proceed to the next step, if there is DO NOT add oil to the system. 

 

Using the appropriate oil pump add the proper oil (POE for R404 refrigerant) using the Schrader 
valve on the suction side of the compressor. 

 

Add oil until there is a visible level in the sight glass with the compressor running. 

 
 

Section 10.0 – DRAIN SETTING & OPERATION 

 

The drain can be actuated in one of three ways.  First, when power is applied to the timer, the timer will 

immediately put power to the valve for the amount of time indicated by the “On Time” dial.  Removing 
and reapplying power will again actuate the timing cycle. 
 

Second, pushing the test button will actuate the valve for as long as the button is pressed. 
 

Third, once the timer is plugged in, the timing cycle will begin.  The valve will be actuated at the interval 
of time that is indicated by the setting of the knob for the off time. 

 
To set: 

 

1.  Fully drain the dryer by opening an auxiliary gate valve, or push the test button on the timer.

 

2.  When all the condensate has drained, set the off time to the maximum 60 minute setting and  

                the on time to the maximum 15 second setting. 

4.

 

Return prior to the time the drain is expected to open and check to see how long 
long it takes for the valve to exhaust the liquid.  If at the end of the drain opened period, 

all the liquid has not been expelled, shorten the off time cycle and repeat steps 3, 4 and 5. 

5.

 

The drain should be checked periodically to ensure a proper setting was achieved.  In  

climates with large changes in humidity, the drain should be checked and reset accordingly. 

    

 

 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

 

 

Содержание SC80

Страница 1: ...Airtek Division SMART CYCLE COLD TRAP REFRIGERATED AIR DRYERS OPERATORS MANUAL MODELS SC CT80 SC CT3000 SERVICE DEPARTMENT 1 800 451 6023...

Страница 2: ...ection 5 0 SENSORS CONTROLS RELAYS Section 6 0 START UP PROCEDURE Section 6 0 ROUNTINE MAINTENANCE Section 7 0 DIAGNOSTIC CODES Section 8 0 TROUBLE SHOOTING Section 9 0 MAINTENACE SCHEDULE Section 10...

Страница 3: ...ase Heate r WATTS Crankcase Heater Voltage VOLT Number of Fans Fan Motor Horse Power HP Max Amp Draw AMPS copper THHN Wire Size AWG Fuse Size AMP enter n a if not used Nema Starter Size PART Overload...

Страница 4: ...ure between 50 95 F 10 35 C and free from explosive and corrosive fumes Three 3 feet 92cm of space must be allowed between all open grills walls or other objects Where ambient temperatures may periodi...

Страница 5: ...zed when the refrigeration suction gauge reads between 28 to 35 PSI Plumbing the Air Lines The dryers are shipped ready to run All connections are made to the outside of the cabinet Air piping must be...

Страница 6: ...a bypass line and gate valve to permit isolation of the dryer from the air system This is done to provide easy service and or removal of the dryer without interruption of air to the system Fig 2 Model...

Страница 7: ...c box cover from inside unit 2 Locate the wires 3 Locate hole on side of box place and tighten connector run wires through connector 4 Using wire connectors connect Black to Hot wire White to Neutral...

Страница 8: ...Section 4 0 Controls REFRIGERANT DRYER CONTROLLER FEATURES AND OPERATIONS 5 1 4 8 10 2 6 3 7 9...

Страница 9: ...s The set point will change once for each time pressed If the button is pressed and held the set point will change one step per second 5 Set Button Toggles between Actual Display mode and Set Point mo...

Страница 10: ...every 30 minutes independent to the float signal The 30 minute timed intercal setting can be adjusted down to 1 minute or raised up to 60 minutes if desired To adjust the drain Timed Interval setting...

Страница 11: ...ter cooled units 13 High Inlet Temp Display Should not be above 100 F High inlet air temp can cause overloading of dryer If lit check compressed air after cooler and or oil cooler on air compressor 12...

Страница 12: ...lay and LED alarm turns on when the dew point is 15 F above the set point This is also active during any error conditions Compressor Unloader 1 Relay CU1 FU Panel Only Turns on when the dew point is b...

Страница 13: ...panel from unit 4 Some units are shipped with the refrigeration service valve tagged These tagged service valves must not be opened until the dryer is ready to be started and the main power is perman...

Страница 14: ...ow introduce compressed air to the dryer 11 Check the automatic drain for proper operation Drain should open at regular intervals based on the drain control settings Clean Y Strainer after the first 8...

Страница 15: ...ant charge See tag for correct refrigerant charge Unit needs to be pulled into vacuum 500 micron minimum Unit needs to be pulled into vacuum 500 micron minimum The full charge might not be accepted If...

Страница 16: ...tu ua al l d de ew w p po oi in nt t f fa al ll ls s t to o 2 20 0 F F o or r l lo ow we er r U Un nl lo oa ad de er r v va al lv ve e f fa ai il li in ng g t to o o op pe en n R Re ep pl la ac ce e E...

Страница 17: ...e Contact the factory for verification prior to proceeding with this maintenance item MAINTENANCE PROCEDURES Before performing any maintenance on the machine ensure that air pressure is vented from th...

Страница 18: ...bonnets then need to be removed exposing the tube side of the condenser The tube side should be inspected for any debris and cleaned If soft deposits are found they can be cleaned using a pneumatic t...

Страница 19: ...ated by the On Time dial Removing and reapplying power will again actuate the timing cycle Second pushing the test button will actuate the valve for as long as the button is pressed Third once the tim...

Страница 20: ...Section 11 0 MAINTENANCE CHARTS Maintenance Log Date Service Performed Parts Replaced Initials...

Страница 21: ...Section 11 0 MAINTENANCE CHARTS cont Element Replacement Log Part No Date Initials...

Страница 22: ...Section 12 0 ASSOCIATED DRAWINGS...

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Страница 38: ...om FINAL OPERATION CHECK LIST Inlet air temperature is Inlet PSIG is The dew point temperature controller reads between and Air compressor HP or Max SCFM is Is the dryer a minimum of 3 from any struct...

Страница 39: ......

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