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TG-Filter_EN_01—2016 

Notes on transportation and storage 

 

The transportation — in particular of larger build type filters — may be carried 
out by specialist personnel only. 

 

Filters damaged during transportation must not be installed.  

 

Store filters, filter elements and cartridges in the unopened original packing in 
a clean, dry place until they are used. 

Notes on filter operation 

 

Do not perform any unapproved conversions and modifications on the filters. 
Non-approved modifications will endanger the operational safety and may 
cause damage or personal injury. 

 

 

 

 

 

For ATEX-compliant filters: 

 

Filters for explosive gases as per ATEX must be earthed. Establish an 
appropriate local equipotential bonding. Test and document the 
conductivity. 

 

For installation under explosion group IIC:

 

Make sure when attaching decals or other markings that the area they 
cover does not exceed a total contiguous area of 20 cm

2

 

Make sure when painting that the permissible coat thickness does not 
exceed the limits stipulated for the area of application. 

 

The control of electronic accessories for ATEX-compliant filters must be 
intrinsically safe. 

 

Avoid sudden pressure

 

fluctuations on pressure build-up and de-

pressurization. If the pressure builds up or drops, too quickly, this may cause 
damage to the filter. 

 

When using accessories with an external power supply, there is a hazard 
from electrical voltage. Heed the notes given in the operating instructions for 
the accessories. Work on electrical components only when they are 
deenergised. 

Notes on maintenance 

 

Always maintain the prescribed service intervals. If these are not complied 
with, the filter may not function correctly and the manufacturer does not 
accept any liability whatever for any possible consequences. 

 

Repairs and maintenance should be carried out by specialist personnel only. 

 

 

Use only suitable tools when working in an explosive environment. 

Notes on disassembly and disposal 

 

Flush the entire system, including the filter, with inert gas before 
disassembling filters used for filtering critical gases. Depressurise and 
disassemble the filter only then. 

 

The filter housing and elements might be contaminated by substances held 
back in the filter. Filters used for the filtering of critical gases might contain 
explosive, flammable or poisonous substances. Therefore always read the 
material safety data sheet of the respective gas. Dispose of all components 
of the filter according to the applicable statutory regulations. 

Содержание PURGAS TGA1 Series

Страница 1: ...Microfilter for Technical Gases TGA 104 118 16 50 bar TGH 104 118 100 450 bar TGS 214 232 16 100 bar TGE 308 326 16 100 bar Operating Instructions Revision 01 2016 EN 398H271902...

Страница 2: ...N_01 2016 Type Label Attach type label here Heed the data on the type label and keep it readable at all times Note The operator is responsible if an acceptance of the overall system as per ATEX should...

Страница 3: ...your own safety 6 Assembly Drawings 9 Storing filters and filter elements 13 Filter installation 14 Maintenance intervals and work 16 Correcting faults 22 Technical information 23 Spare parts and opt...

Страница 4: ...omic operation of filter series TGA1 TGH1 TGS2 and TGE3 for technical gases Layout conventions Work steps that you have to carry out in the sequence stated are marked by black triangles Lists are mark...

Страница 5: ...es The staff have basic experience in handling pneumatic devices Notes on handling operating instructions These operating instructions must be continuously available at the site where the filter is us...

Страница 6: ...e 2 only ATEX compliant filters are conductive The operator must make sure conductivity is maintained under all circumstances He must also make sure that the conductivity is not impaired by any attach...

Страница 7: ...up the filter s surfaces Do not touch hot surfaces Wait until the surfaces have cooled down before starting work on the filter Safety notes on specific operating phases Notes on critical gases All ex...

Страница 8: ...den pressure fluctuations on pressure build up and de pressurization If the pressure builds up or drops too quickly this may cause damage to the filter When using accessories with an external power su...

Страница 9: ...Filter element O ring 4 Housing O ring 5 Threaded rod 6 Filter element 7 Lower housing 8 16 bar Manual drain HV01 TG 25 50 bar Manual drain EV05 TG 16 bar ATEX Manual drain EV05 TG Optional A Differe...

Страница 10: ...1 Locking screw 2 O ring 3 Upper housing 4 Threaded rod 5 Filter element O ring 6 Filter element 7 Housing O ring 8 Lower housing 9 Double nipple 10 Manual drain EV05 TG Optional A Differential press...

Страница 11: ...2 Flat seal housing 3 Filter element 4 Manual drain EV05 TG through EV08 TG 5 Lower housing Optional A Differential pressure gauge HZD80 50RTGF with connection pipes B Earthing lug and connection bore...

Страница 12: ...king screw 2 Upper housing 3 Filter element 4 Housing O ring 5 Lower housing 6 Lock ring 7 Double nipple 8 Manual drain EV05 TG Optional A Differential pressure gauge HZD80 50RTGS with connection pipe...

Страница 13: ...of dust or the filter must be packed dustproof The storage space must feature an ambient temperature of at least 1 C Caution When you want to store the filter for a longer period e g several months yo...

Страница 14: ...he permissible gas temperature must be available This safety device must prevent that limit values are exceeded A suitable pressure relief device and a condensate drain must be installed for the filte...

Страница 15: ...application When installing differential pressure gauge HZDE80 Establish electrical connection Re pressurize pipe section and check for leaks When installing a filter with TKM or TKA cartridge Beware...

Страница 16: ...he pipe section in question with inert gas have the notes on hazardous substances for the used gas ready take appropriate protection measures verify the absence of an explosive atmosphere Maintenance...

Страница 17: ...t regular intervals and properly dispose of it Clean filter ATEX compliant filters Dust that has collected on the filter can pose a potential risk It is therefore vital to regularly clean the filter T...

Страница 18: ...en ended spanner to the square at the housing bottom Use a similarly suitable tool e g a strap wrench if an open ended spanner cannot be used Apply the tool clearly below the thread TGA and TGH filter...

Страница 19: ...s as described in section Preparations on page 17 Unscrew and remove the nuts on the lower housing Remove the lower housing or swing it aside Remove flat seal Unscrew and remove the filter element Ins...

Страница 20: ...Ensure conductivity test and document it Check the housing for tightness Replacing the cartridge of TGA and TGH filters Note on intervals The operating conditions of cartridges with their respective...

Страница 21: ...ibed in section Preparations on page 17 Open the filter at regular intervals e g every 6 months Check whether the threads are still sufficiently greased and well running Apply a thin coat of grease on...

Страница 22: ...ves if necessary cancel the EX zone first Start work only then All gases Block gas supply to the filter Depressurise the filter housing Make sure the pressure has been positively relieved Allow filter...

Страница 23: ...GA 112 G 1 130 406 43 235 4 5 4 1 4 1 TB 20_ TGA 114 G 1 1 2 130 506 43 335 5 0 4 9 4 9 TB 30_ TGA 116 G 1 1 2 130 706 43 525 6 4 5 0 5 0 TB 50_ TGA 118 G 2 164 751 48 520 9 6 6 6 6 6 TC 50_ TGH 104 1...

Страница 24: ...ns mm Weight kg Element A B C D TGE 308 depending on the medium upon request G 3 4 151 300 55 85 3 0 TE 09_ TGE 314 G 1 1 2 198 400 75 140 4 2 TE 13_ TGE 316 G 2 233 570 80 280 7 1 TE 14_ TGE 320 G 2...

Страница 25: ...F elements Filtration degree depends on the element type c for TGA1 and TGH1 series only Spare parts and options Spare part ordering Please specify the correct order code see the filter designation on...

Страница 26: ...A 116 TGA 118 16 bar TGA 110 TGA 118 16 bar 50 bar TGA 112 TGA 118 25 bar TGH 110 TGH 118 100 bar 450 bar TGA 110 TGA 118 50 bar TGH 104 TGH 108 250 bar 350 bar TGH 110 TGH 118 100 bar 450 bar TGE 314...

Страница 27: ...ent directive 2014 34 EU is not required Production is subject to the ZANDER Management System and was subjected to a conformity assessment as per Appendix III module B The modules as per Art 4 No 3 a...

Страница 28: ...any GmbH Co KG Gas Separation and Filtration Division EMEA Im Teelbruch 118 D 45219 Essen Internet www parker com hzd E Mail zander parker com Telefon 0049 0 2054 934 0 Fax 0049 0 2054 934 164 A Divis...

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