background image

Bulletin TI-N2-1100K 

Installation, Operation and Maintenance Manual

Quick Start Summary 

Parker Balston Model HPN2-1100, UHPN2-1100

www.balstonlabgasgenerators.com

9

1-800-343-4048

Startup

The Parker Balston UHP Nitrogen Generator requires five hours of warm-up time to achieve 

rated purity.

Prior to shipment from the factory, the PSA towers are pressurized with high purity nitrogen 

to prevent contamination from the atmosphere.  The nitrogen is sealed into the towers by a       

2-way valve directly upstream from the towers.  Before starting the generator, remove the ser-

vice panel and open this 2-way valve (see Figure 5).  Replace the service panel.  There is also a 

2-way (external) valve at the outlet of the generator.  This valve must be closed at start-up and 

remain closed until the 5 hour warm-up period is complete.

Open the inlet air supply valve (customer supplied) and turn the power switch (see Figure 1) 

on the generator upward to the ON position.  The “System Check” LED indicator will start 

blinking once every 12 seconds.  It will continue blinking during the warm-up period.  The inlet 

air pressure should be regulated to be between 60 psig and 125 psig (4.1 barg to 8.6 barg).  

During the 5 hours of warm-up, there will be no flow of nitrogen from the generator.

Figure 5

 - 

Manual Shut-Off Valve

Indicating Oxygen Trap -

 If visible verification of the purity of the nitrogen stream is desirable, 

install an indicating oxygen trap downstream from the Nitrogen Generator.  

The Indicating 

Oxygen Trap (P/N 72092)

 is a trace oxygen scrubber which provides a visible indication of 

nitrogen purity downstream from the generator.  The indicating trap should be installed in an 

easily visible location downstream from the Nitrogen Generator.  Install the oxygen trap in a 

vertical position to reduce channeling within the trap.  The freshly installed indicating trap is 

green.  As long as a portion of the trap remains green, the trap is still removing trace oxygen 

impurities.  The trap gradually changes color from green to brown as it becomes saturated 

with oxygen.  Replace the trap when more than half of it  has been consumed (turned brown).  

Note: Bypass oxygen trap until nitrogen is at specified purity and lines are purged.

Hydrocarbon Scrubber - 

The 

Parker Balston 76080 Hydrocarbon Scrubber

 is designed to 

remove potentially damaging hydrocarbons and halogenated hydrocarbons from the com-

pressed air supply to the Parker Balston UHPN2-1100 UHP Nitrogen Generator.

Operation

Содержание Ultra Pure HPN2-1100

Страница 1: ...ntenance Manual Quick Start Summary Parker Balston Model HPN2 1100 UHPN2 1100 www balstonlabgasgenerators com 1 1 800 343 4048 Parker Balston Ultra Pure Nitrogen Generators Installation Operation and...

Страница 2: ...16 C 38 C Electrical page 4 User selectable 120 VAC or 230 VAC 50 60 Hz Compressed Air page 4 Inlet air line 1 4 or larger Minimum Compressor capacity 1 5 scfm 45 lpm Air quality instrument quality se...

Страница 3: ...pply valve and set the inlet pressure regulator see illustration on page 2 Turn the power switch upward to the On position The System Check light should blink every 12 seconds 3 The nitrogen generator...

Страница 4: ...i trogen Generators are designed to provide high purity nitrogen gas for analytical instrumenta tion and other laboratory applications The HP UHP Nitrogen Generators are certified to the electrical re...

Страница 5: ...alyst module used for hydrocarbon removal is a stainless steel vessel filled with catalyst and assembled with a cartridge heater This catalyst module oxidizes hydrocarbons in the compressed air supply...

Страница 6: ...catalyst module heater Model UHPN2 1100 only or the electrical connections to it This indicator light is inoperative in the Model HPN2 1100 generator Inlet Pressure Display The inlet pressure display...

Страница 7: ...to the compressor providing air to the generator The hydrocarbon catalyst module can also be contaminated by high concentrations of lead sulfur or phosphorous compounds heavy metals and long chain pol...

Страница 8: ...are incorporated into the downstream equipment being used there is no need to install them separately These accessories must be appropriate for high purity applications Pressure Regulator downstream...

Страница 9: ...ween 60 psig and 125 psig 4 1 barg to 8 6 barg During the 5 hours of warm up there will be no flow of nitrogen from the generator Figure 5 Manual Shut Off Valve Indicating Oxygen Trap If visible verif...

Страница 10: ...the power returns If the power supply is interrupted for more than 1 hour the initial 5 hour start up cycle will be repeated when the power returns The flow of nitrogen from the Parker Balston Nitrog...

Страница 11: ...been assembled into a maintenance kit MK7692 Maintenance Kit for Model HPN2 1100 and MK7694 Maintenance Kit for Model UHPN2 1100 If necessary the Nitrogen Generator may be wiped clean with a dry cloth...

Страница 12: ...ion Operation and Maintenance Manual Quick Start Summary Parker Balston Model HPN2 1100 UHPN2 1100 www balstonlabgasgenerators com 12 1 800 343 4048 Figure 6 Maintenance Items PARTICULATE FILTER P N 7...

Страница 13: ...egrity of the product use only fuses of the size and type detailed in the specifications section of this bulletin This equipment has main fuses in both neutral and phase lines Use care when servicing...

Страница 14: ...1100 UHPN2 1100 System Specifications Table 1 Nitrogen Outlet Pressure and Flow Specifications Inlet Air Pressure Maximum N2 Flow Maximum N2 Pressure 125 psig 8 6 barg 1 1 lpm 85 psig 5 9 barg 110 ps...

Страница 15: ...ations can result in unconsciousness without any warning symptoms such as dizziness fatigue etc Cautions WARRANTY NORTH AMERICA ONLY FOR INFORMATION CONTACT YOUR LOCAL REPRESENTATIVE Parker Hannifin g...

Страница 16: ...Symbols 3 CELL UHP Printed in U S A Bulletin TI N2 1100K 03 2017 2003 2017 Parker Hannifin Corporation Parker Manufacturing UK Ltd Gas Separation Filtration Division EMEA Dukesway Team Valley Trading...

Отзывы: